Vehicle Data Hub

1996 GMC Sierra fuel system problems

20 complaints about fuel system have been filed for the 1996 GMC Sierra, which is 6% of all its NHTSA complaints.

At a glance

Complaints
20 7% of this year's complaints
Crashes and fires
0 and 1
Injuries and deaths
0 and 0

Source: NHTSA owner complaints

What the data shows

These complaints mention 1 fire.

What owners wrote

Hello, purchased vehicle new 7/96, in 9/96 in conversation with a fleet mechanic since fuel pump is located in gas tank I was advised to not go below 3/4 tank of fuel to prevent fuel pump failuer any thing lower than 3/4 will not keep pump cool and lead to failure I followed the advise. Failure #1 occured in 1997 "original pump" dont remember exact date but dealer repaired. Failure # 2 (of the pump that replaced the first one), occurd mar. Or may 1999 dealer replaced. Both failures resulted in total shut down.

As fuel pump began to fail (intermittent starting problems), it caused wires going to fuel pump (wires are inside the gas tank) to overheat. The fuel pump connector was completely melted, and three inches of insulation on each wire was burned off. Bare wires could spark and ignite fuel vapors.

Reported at 84,000 miles, July 2003

Other problems reported for the 1996 GMC Sierra

Fuel system problems in other years

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Fuel system problems across all GMC models