Vehicle Data Hub

Recall 02V-208

TOYOTA MOTOR NORTH AMERICA, INC. recalled the 2001 to 2002 Toyota Highlander: Fuel system, gasoline (storage, tank assembly, mounting).

At a glance

Campaign number
02V-208
Reported
July 30, 2002
Vehicles affected
154,593 estimated by the manufacturer

Source: NHTSA recall records

What is wrong

On sport utility vehicles, there is a breather hose that attaches to the nozzle of the on-board refueling vapor recovery (orvr) valve, which is located on the topside of the fuel tank. The breather hose is attached with a clamp, whose "tabs" face in the upward direction. When the vehicle was crashed under the new car assessment program (ncap) test (I.e., 35 MPH frontal barrier crash), the clamp "tabs" contacted the underside of the body due to movement of the fuel tank, causing the nozzle to break.

The risk

In the worst case, nozzle breakage could result in fuel leakage if the vehicle rolls-over after a high speed frontal crash.

The fix

Dealers will rotate the specified clamp. Owner notification began september 23, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact toyota at 1-[removed].

Notes from the manufacturer

Also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-DOT (1-[removed]).

Affected vehicles