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Recall 05V-168

ISUZU MANUFACTURING SERVICES OF AMERICA recalled the 2003 to 2004 Chevrolet W3500 and 7 other models: Fuel system, diesel (storage, tank assembly).

At a glance

Campaign number
05V-168
Reported
April 20, 2005
Vehicles affected
253 estimated by the manufacturer

Source: NHTSA recall records

What is wrong

On certain trucks equipped with rpo ik9, due to insufficient durability and testing, the fuel switching manifold solenoids lack water or salt intrusion resistance, which can lead to failure of one or more solenoids. Fuel switching manifold solenoid failure will cause incorrect fuel delivery resulting in fuel overflow from the fuel filler neck.

The risk

Overflow fuel may result in high amount of diesel fuel leakage. Fuel leakage, in the presence of an ignition source, could result in a fire.

The fix

Dealers will replace the solenoid valve assembly with an improved assembly including additional detection circuit and enhanced water resistance free of charge. The recall began on october 27, 2005. Owners may contact isuzu at 1-[removed].

Notes from the manufacturer

Recall no. 05053.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-[removed] (tty 1-[removed]), or go to [link removed]

Affected vehicles