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Recall 11V-108

AMERICAN SUZUKI MOTOR CORP. recalled the 2008 to 2009 Suzuki AN400 and 11 other models: Electrical system (alternator/generator/regulator).

At a glance

Campaign number
11V-108
Reported
February 23, 2011
Vehicles affected
73,426 estimated by the manufacturer

Source: NHTSA recall records

What is wrong

Suzuki is recalling certain model year 2008 through 2010 motorcycles manufactured from july 2007 through september 2009, equipped with regulator/rectifier assemblies, suzuki part numbers 32800-41f11, 32800-15h10, 32800-05h11, 32800-41g10, 32800-15h00, 32800-18h00, 32800-05g10, 32800-10g10, 32800-05h20, or 32800-06g01. Some regulator/rectifier assemblies were produced with insufficient adhesion between the power module (circuit board) and the rectifier case that contains a heat sink to dissipate heat. Due to insufficient adhesion, heat generated on the power module circuit board can cause the circuit board to deform, and lift of the case.

The risk

This condition causes excessive heat on the circuit board and uncontrolled electric current output, which can result in insufficient charging current being provided to the motorcycle battery. This can cause discharge of the battery and can lead to engine stalling and/or a no-start condition. Engine stalling while riding can increase the risk of a crash.

The fix

Suzuki will notify owners and suzuki distributors will replace the regulator/rectifier with an improved part free of charge. The safety recall began on march 2, 2011. Owners may contact suzuki at 1-[removed].

Notes from the manufacturer

Owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-[removed] (tty 1-[removed]), or go to <a href=[link removed] .

Affected vehicles