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Recall 22V-614

BMW of North America, LLC recalled the 2018 BMW 540D: Engine and engine cooling (exhaust system, emission control, gas recirculation valve (egr valve)).

At a glance

Campaign number
22V-614
Reported
August 10, 2022
Vehicles affected
298 estimated by the manufacturer

Source: NHTSA recall records

What is wrong

BMW of North America, LLC. (BMW) is recalling certain 2018 540d xDrive vehicles equipped with an Exhaust Gas Recirculation (EGR) module with an integrated cooler. The EGR cooler may leak internally, causing coolant to mix with diesel engine soot, which could result in smoldering particles and a melting intake manifold.

The risk

A melting intake manifold increases the risk of fire.

The fix

Dealers will replace the EGR module, and the intake manifold will be inspected and replaced, if necessary, free of charge. Interim owner notification letters were mailed on October 7, 2022. Owner notification letters were mailed December 30, 2022. Owners may contact BMW customer service at 1-[removed].

Notes from the manufacturer

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-[removed] (TTY 1-[removed]), or go to [link removed]

Affected vehicles