Vehicle Data Hub

2005 Volvo S40 fuel system problems

21 complaints about fuel system have been filed for the 2005 Volvo S40, which is 23% of all its NHTSA complaints. It is the most reported problem area for this model year.

At a glance

Complaints
21 23% of this year's complaints
Typical mileage
84,000 miles 20 complaints with mileage
Crashes and fires
0 and 0
Injuries and deaths
0 and 0

Source: NHTSA owner complaints

When fuel system problems show up

Fuel system complaints by mileage, 2005 Volvo S40 Complaints by odometer reading in 20,000-mile steps. The median is about 84,000 miles. 0k to 20k miles: 1 complaints 20k to 40k miles: 1 complaints 40k to 60k miles: 2 complaints 60k to 80k miles: 5 complaints 80k to 100k miles: 4 complaints 100k to 120k miles: 1 complaints 120k to 140k miles: 0 complaints 140k to 160k miles: 2 complaints 160k to 180k miles: 2 complaints 180k to 200k miles: 0 complaints 200k+ miles: 2 complaints 040k80k120k160k200k miles Typical: 84,000 miles
Based on 20 complaints that include mileage. 20% were reported before 60,000 miles. The amber marker shows the median: half of these complaints happened before that mileage.
View the numbers
MileageComplaints
0k to 20k miles1
20k to 40k miles1
40k to 60k miles2
60k to 80k miles5
80k to 100k miles4
100k to 120k miles1
120k to 140k miles0
140k to 160k miles2
160k to 180k miles2
180k to 200k miles0
200k+ miles2

What the data shows

Of the 20 fuel system complaints that report mileage, the median is about 84,000 miles, and 20% were reported before 60,000 miles.

None of the fuel system complaints mention a crash, fire, injury or death.

What owners wrote

The fuel control module failed, causing an immediate stall. There is a TSB concerning the placement of this module. It is to be moved from the engine compartment to behind the back seat. Water got into the module causing it to melt down!!!

Reported at 78,000 miles, January 2008

The car starts missing then stalls out after about 30miles of driving it stalled in the middle of crossing a 4 lane and was about hit.it is the pem they had recalls on them but not my car for some reason

Reported at 205,000 miles, May 2018

Other problems reported for the 2005 Volvo S40

Fuel system problems in other years

  • 2011
  • 2010
  • 2009
  • 2008
  • 2007
  • 2006
  • 2005
  • 2004
  • 2003
  • 2002
  • 2001
  • 2000

Fuel system problems across all Volvo models