Vehicle Data Hub

1991 Ford Explorer fuel system problems

27 complaints about fuel system have been filed for the 1991 Ford Explorer, which is 4% of all its NHTSA complaints.

At a glance

Complaints
27 4% of this year's complaints
Crashes and fires
0 and 5
Injuries and deaths
3 and 1

Source: NHTSA owner complaints

What the data shows

These complaints mention 5 fires, 3 injuries, 1 death.

What owners wrote

Vehicle caught on fire and exploded due to plastic fuel tank design, being punctured by steel grating and igniting, resulting in fatality. *skd

January 1994 FireDeath

On june 4th my daughter and I were driving east bound on 62nd and over-hill in los angeles ca. Shortly after 12:00pm. When suddenly the ford explorer was engulfed in flames. My daughter and I were ordered to exit the vehicle. I was never notified of a recall. Due to investigation on my own I have received a recall number. It is 96s35. I have attempted to resolve this matter with ford however I just received a letter from them refusing to assist me. My daughter and I could have been burned alive.

Reported at 15,000 miles, June 2010 Fire

Other problems reported for the 1991 Ford Explorer

Fuel system problems in other years

Fuel system problems across all Ford models