Vehicle Data Hub

2005 Ford F-250 SD engine problems

Owners reported engine problems in 46 complaints for the 2005 Ford F-250 SD, 12% of the complaints on file. It is the 3rd most reported problem area for this model year.

At a glance

Complaints
46 12% of this year's complaints
Typical mileage
61,000 miles 43 complaints with mileage
Crashes and fires
0 and 2
Injuries and deaths
2 and 0

Source: NHTSA owner complaints

When engine problems show up

Engine complaints by mileage, 2005 Ford F-250 SD Complaints by odometer reading in 20,000-mile steps. The median is about 61,000 miles. 0k to 20k miles: 11 complaints 20k to 40k miles: 6 complaints 40k to 60k miles: 2 complaints 60k to 80k miles: 7 complaints 80k to 100k miles: 4 complaints 100k to 120k miles: 6 complaints 120k to 140k miles: 2 complaints 140k to 160k miles: 2 complaints 160k to 180k miles: 1 complaints 180k to 200k miles: 0 complaints 200k+ miles: 2 complaints 040k80k120k160k200k miles Typical: 61,000 miles
Based on 43 complaints that include mileage. 44% were reported before 60,000 miles. The amber marker shows the median: half of these complaints happened before that mileage.
View the numbers
MileageComplaints
0k to 20k miles11
20k to 40k miles6
40k to 60k miles2
60k to 80k miles7
80k to 100k miles4
100k to 120k miles6
120k to 140k miles2
140k to 160k miles2
160k to 180k miles1
180k to 200k miles0
200k+ miles2

What the data shows

Of the 43 engine complaints that report mileage, the median is about 61,000 miles, and 44% were reported before 60,000 miles.

These complaints mention 2 fires, 2 injuries.

What owners wrote

Diesel fumes came out of passenger air vents making myself nautious and sick from co2 poisoning. Bought it in to the ford dealer and service manager smelled the problem, said that there might be a problem with the y flange on exhaust manifold. Called back and pulled manifold and didnt see a problem was going to order a new one. Says not an uncommon problem.

Reported at 653 miles, June 2005 Injury

Tl*the contact owns a 2005 ford f250. The contact stated the egr valve cooler ruptured and was leaking antifreeze through the exhaust system. The dealer was aware of the failure; however, the ford manufacturer advised them to stop repairing the vehicle. The estimated cost was $2600. There were no valid warranties or recalls. The failure mileage was 51,000.

Reported at 51,000 miles, January 2010

Other problems reported for the 2005 Ford F-250 SD

Engine problems in other years

Engine problems across all Ford models