Vehicle Data Hub

2004 GMC Envoy fuel system problems

69 complaints about fuel system have been filed for the 2004 GMC Envoy, which is 14% of all its NHTSA complaints. It is the 2nd most reported problem area for this model year.

At a glance

Complaints
69 14% of this year's complaints
Typical mileage
108,000 miles 56 complaints with mileage
Crashes and fires
0 and 2
Injuries and deaths
0 and 0

Source: NHTSA owner complaints

When fuel system problems show up

Fuel system complaints by mileage, 2004 GMC Envoy Complaints by odometer reading in 20,000-mile steps. The median is about 108,000 miles. 0k to 20k miles: 3 complaints 20k to 40k miles: 1 complaints 40k to 60k miles: 6 complaints 60k to 80k miles: 7 complaints 80k to 100k miles: 7 complaints 100k to 120k miles: 7 complaints 120k to 140k miles: 9 complaints 140k to 160k miles: 4 complaints 160k to 180k miles: 6 complaints 180k to 200k miles: 4 complaints 200k+ miles: 2 complaints 040k80k120k160k200k miles Typical: 108,000 miles
Based on 56 complaints that include mileage. 18% were reported before 60,000 miles. The amber marker shows the median: half of these complaints happened before that mileage.
View the numbers
MileageComplaints
0k to 20k miles3
20k to 40k miles1
40k to 60k miles6
60k to 80k miles7
80k to 100k miles7
100k to 120k miles7
120k to 140k miles9
140k to 160k miles4
160k to 180k miles6
180k to 200k miles4
200k+ miles2

What the data shows

Of the 56 fuel system complaints that report mileage, the median is about 108,000 miles, and 18% were reported before 60,000 miles.

These complaints mention 2 fires.

What owners wrote

Vehicle was being driven on a two way highway at approximately 55 MPH. Vehicle lost engine power while driving and the gas pedal lost resistance and went to the floor. Vehicle was steered over to the side of the road. While the vehicle was steered over to the side of the road, check engine and other dash lights started flashing chaotically. White smoke started coming from under the hood. Within a short time, white smoke turned into black smoke and then flames started to appears.

Reported at 120,000 miles, October 2015 Fire

2004 GMC envoy. Customer requested fuel sending unit to be replaced. Upon speaking with other envoy owners this is a common occurrence in corrosion areas, namely nova scotia. The leak was found after owner smelled a constant gas odor around the back driver wheel well. When the gas tank was taken down for inspection the modular reservoir assembly, which contained the fuel pump, developed corrosion of the fuel fee/return pipes after an extended period of time.

Reported at 88,546 miles, August 2010

Other problems reported for the 2004 GMC Envoy

Fuel system problems in other years

Fuel system problems across all GMC models