Vehicle Data Hub

2004 Hyundai Santa FE problems

NHTSA has received 386 complaints about the 2004 Hyundai Santa FE, and 18% of them involve suspension. Next are brakes (12%) and air bags (11%).

At a glance

Complaints
386 filed with NHTSA
Most reported
Suspension 18% of complaints
Crashes and fires
40 and 11
Injuries and deaths
61 and 0
Typical mileage
74,000 miles 316 complaints with mileage

Source: NHTSA owner complaints

Where the complaints are

Share of this model year's complaints by the part of the car involved. One complaint can name more than one part, so the shares can add up to more than 100%.

When problems show up

Complaints by mileage, 2004 Hyundai Santa FE Complaints by odometer reading in 20,000-mile steps. The median is about 74,000 miles. 0k to 20k miles: 50 complaints 20k to 40k miles: 35 complaints 40k to 60k miles: 23 complaints 60k to 80k miles: 57 complaints 80k to 100k miles: 36 complaints 100k to 120k miles: 37 complaints 120k to 140k miles: 17 complaints 140k to 160k miles: 25 complaints 160k to 180k miles: 17 complaints 180k to 200k miles: 10 complaints 200k+ miles: 9 complaints 040k80k120k160k200k miles Typical: 74,000 miles
Based on 316 complaints that include mileage. 34% were reported before 60,000 miles. The amber marker shows the median: half of these complaints happened before that mileage.
View the numbers
MileageComplaints
0k to 20k miles50
20k to 40k miles35
40k to 60k miles23
60k to 80k miles57
80k to 100k miles36
100k to 120k miles37
120k to 140k miles17
140k to 160k miles25
160k to 180k miles17
180k to 200k miles10
200k+ miles9

What the data shows

Of the 316 complaints that include odometer readings, half describe a problem before roughly 74,000 miles. For suspension specifically, the median reported mileage is about 91,000 miles (59 complaints with mileage).

Safety-related details: 40 complaints mention a crash; 11 complaints mention a fire; 61 injuries reported. Its complaints are more severe on average than those of 81% of model years in our database.

Looking only at complaints filed within five years of the model year (so older and newer years are comparable), the 2004 ranks 18th most-complained-about out of 26 model years of the Hyundai Santa FE with enough data (136 complaints in that window). It is also covered by 3 safety recall campaigns.

What owners wrote

A few complaints as filed, shortened and with personal details removed. The first ones are among the most serious reports for this model year; the rest are typical.

My pregnant wife was driving down the highway. There was no accident. There were no warning signs before it was to late. Wife saw smoke coming up from the engine of our 2004 hyundai santa fe (odo 24,000 miles). She pulled over to the curb. The vehicle had never done this before. My pregnant wife was pulled out of the burning vehicle by a passerby. Wife suffered a contusion to her right cheek during this incident. She did not know the vehicle was on fire. She notified 911 who sent a fire truck and police officer.

Reported at 24,000 miles, March 2006 FireInjury

While traveling through an intersection at which I had the green light, another vehicle, traveling perpendicularly, ran the red light and my hyundai santa fe smashed right into the passenger side of that vehicle. My speed was approximately 25 MPH, yet the air bag did not deploy. The entire front of my vehicle is smashed and the car may possibly be totaled (we are waiting for insurance claims adjusters to examine). Our concern is that the airbags did not deploy on impact, as they should have.

Reported at 6,000 miles, February 2005 CrashInjury

I have a 2004 hyundai santa fe.12/9/06 my wife and daughter were involved in a accident were neither front air bags went off. The point of impact was the drivers front left. Paramedics as well as myself were concerned that the air bags did not deploy.

December 2006 CrashInjury

My 2004 santa fe has serious rusting on the under frame. Rust is on the weld points and the fuel and engine covers are completely covered with rust and have chunks missing. A recall of 2001 through 2003 sante fe vehicles does not include ours. We have 64,000 miles on it and well taken care of and we our very concerned that further rusting will cause important parts to give way. I was told by hyundai that nothing could be done but I could write a letter of complaint to hyundai of america.

Reported at 64,000 miles, September 2009

Air bag light keep on this vehicle 15 years old brakes also not like use to be I am own this SUV last 15 years I need your help and support I am worry need to be fixed foe my safety [xxx] owner, c [xxx]

Reported at 196,000 miles, August 2019

Other model years of the Santa FE

Best and worst years for the Hyundai Santa FE