Vehicle Data Hub

Ford exhaust system problems

Across all Ford models in NHTSA's complaint database, 2,467 complaints involve exhaust system. The Explorer accounts for the largest share (14%). The single worst model year is the 1995 Windstar with 75 exhaust system complaints.

At a glance

Complaints
2,467 about exhaust system, all Ford models
Most affected
Explorer 14% of these complaints
Typical mileage
59,000 miles 1,162 complaints with mileage
Crashes and fires
30 and 63

Source: NHTSA owner complaints

Which Ford models

ModelComplaintsShare
Explorer35514%
F-15027011%
Taurus2129%
Windstar2048%
Crown Victoria1195%
Mustang1024%
F-250 SD964%
Focus914%
Contour853%
F-250853%

Worst model years for exhaust system

  1. 1995 Ford Windstar75 complaints
  2. 1997 Ford F-15062 complaints
  3. 2016 Ford Explorer43 complaints
  4. 1997 Ford Crown Victoria38 complaints
  5. 2015 Ford Explorer38 complaints

Exhaust system complaints by model year

Ford exhaust system complaints by model year 0 150 300 1990: 48 '90 1991: 35 1992: 71 1993: 104 '93 1994: 98 1995: 211 1996: 212 '96 1997: 251 1998: 141 1999: 164 '99 2000: 149 2001: 143 2002: 126 '02 2003: 78 2004: 70 2005: 41 '05 2006: 35 2007: 26 2008: 41 '08 2009: 8 2010: 14 2011: 24 '11 2012: 36 2013: 42 2014: 42 '14 2015: 57 2016: 65 2017: 33 '17 2018: 27 2019: 19 2020: 28 '20 2021: 18 2022: 6 2024: 2 '24 2025: 2
Totals across all models of the brand. Older model years have had longer to collect complaints.
View the numbers
Model yearComplaints
199048
199135
199271
1993104
199498
1995211
1996212
1997251
1998141
1999164
2000149
2001143
2002126
200378
200470
200541
200635
200726
200841
20098
201014
201124
201236
201342
201442
201557
201665
201733
201827
201919
202028
202118
20226
20242
20252

Among the 1,162 of these complaints that report mileage, the median is about 59,000 miles.

Complaint counts are not adjusted for how many vehicles each brand sells, so large brands naturally have more complaints.