Vehicle Data Hub

2004 Saturn Ion body & structure problems

Owners reported body & structure problems in 16 complaints for the 2004 Saturn Ion, 1% of the complaints on file.

At a glance

Complaints
16 1% of this year's complaints
Typical mileage
61,000 miles 14 complaints with mileage
Crashes and fires
2 and 0
Injuries and deaths
1 and 0

Source: NHTSA owner complaints

When body & structure problems show up

Body & structure complaints by mileage, 2004 Saturn Ion Complaints by odometer reading in 20,000-mile steps. The median is about 61,000 miles. 0k to 20k miles: 2 complaints 20k to 40k miles: 1 complaints 40k to 60k miles: 4 complaints 60k to 80k miles: 3 complaints 80k to 100k miles: 1 complaints 100k to 120k miles: 1 complaints 120k to 140k miles: 1 complaints 140k to 160k miles: 0 complaints 160k to 180k miles: 1 complaints 180k to 200k miles: 0 complaints 200k+ miles: 0 complaints 040k80k120k160k200k miles Typical: 61,000 miles
Based on 14 complaints that include mileage. 50% were reported before 60,000 miles. The amber marker shows the median: half of these complaints happened before that mileage.
View the numbers
MileageComplaints
0k to 20k miles2
20k to 40k miles1
40k to 60k miles4
60k to 80k miles3
80k to 100k miles1
100k to 120k miles1
120k to 140k miles1
140k to 160k miles0
160k to 180k miles1
180k to 200k miles0
200k+ miles0

What the data shows

Of the 14 body & structure complaints that report mileage, the median is about 61,000 miles, and 50% were reported before 60,000 miles.

These complaints mention 2 crashes, 1 injury.

What owners wrote

Tl* the contact owns a 2004 saturn ion3. The contact stated that she was standing at the rear of the vehicle and reaching for an object in the trunk when the rear liftgate came down abruptly on her head and shoulders. The contact sustained minor injuries from the liftgate and it would not remain up in the open position without holding onto the liftgate manually. The vehicle was not taken to an authorized dealer for inspection of repairs. The failure recurred twice. The vehicle was not repaired.

Reported at 58,000 miles, May 2010 Injury

The outside window weather stripping is warping and cracking causing jagged edges. It started to rippling on the front doors now it is starting to do it on the rear doors. I had to just replace weather strip.

Reported at 80,000 miles, August 2011

Other problems reported for the 2004 Saturn Ion

Body & structure problems in other years

Body & structure problems across all Saturn models