Vehicle Data Hub

2005 Volvo XC90 problems

NHTSA has received 304 complaints about the 2005 Volvo XC90, and 21% of them involve engine. Next are electrical system (17%) and transmission (13%).

At a glance

Complaints
304 filed with NHTSA
Most reported
Engine 21% of complaints
Crashes and fires
2 and 4
Injuries and deaths
2 and 0
Typical mileage
88,000 miles 264 complaints with mileage

Source: NHTSA owner complaints

Where the complaints are

Share of this model year's complaints by the part of the car involved. One complaint can name more than one part, so the shares can add up to more than 100%.

When problems show up

Complaints by mileage, 2005 Volvo XC90 Complaints by odometer reading in 20,000-mile steps. The median is about 88,000 miles. 0k to 20k miles: 20 complaints 20k to 40k miles: 8 complaints 40k to 60k miles: 32 complaints 60k to 80k miles: 57 complaints 80k to 100k miles: 42 complaints 100k to 120k miles: 40 complaints 120k to 140k miles: 34 complaints 140k to 160k miles: 11 complaints 160k to 180k miles: 12 complaints 180k to 200k miles: 4 complaints 200k+ miles: 4 complaints 040k80k120k160k200k miles Typical: 88,000 miles
Based on 264 complaints that include mileage. 23% were reported before 60,000 miles. The amber marker shows the median: half of these complaints happened before that mileage.
View the numbers
MileageComplaints
0k to 20k miles20
20k to 40k miles8
40k to 60k miles32
60k to 80k miles57
80k to 100k miles42
100k to 120k miles40
120k to 140k miles34
140k to 160k miles11
160k to 180k miles12
180k to 200k miles4
200k+ miles4

What the data shows

Of the 264 complaints that include odometer readings, half describe a problem before roughly 88,000 miles. For engine specifically, the median reported mileage is about 86,000 miles (55 complaints with mileage).

Safety-related details: 2 complaints mention a crash; 4 complaints mention a fire; 2 injuries reported. Its complaints are less severe on average than those of 91% of model years in our database.

Looking only at complaints filed within five years of the model year (so older and newer years are comparable), the 2005 ranks 3rd most-complained-about out of 17 model years of the Volvo XC90 with enough data (116 complaints in that window). It is also covered by 6 safety recall campaigns.

What owners wrote

A few complaints as filed, shortened and with personal details removed. The first ones are among the most serious reports for this model year; the rest are typical.

I was driving my 2005 volvo xc90 AWD a from my home to work(about 20 miles) when I was parking the car on a parking lot, I noticed smoke coming from under the hood. The next moment I saw a little fire coming from under the hood. I stopped the car and got out. The fire was getting bigger and bigger. I immediately called 911. By the time the fire engine arrived the car was in flames, and the front windshield cracked and fell inside the car. The front seats and my personal property were burned.

Reported at 22,950 miles, February 2007 Fire

Tl* - the contact owns a 2005 volvo x90. While driving 10 MPH smoke came from under the hood. There were no warning indicators. The vehicle was pulled over, and the fire was extinguished by the fire department. The cause of the fire was undetermined. The failure mileage was 23,000. There were no injuries. The vehicle was destroyed. A fire report filed, and the contact has pictures.

Reported at 23,000 miles, February 2007 Fire

Tl* the contact owns a 2005 volvo xc90. The contact stated that water leaked into the vehicle through the sun roof. The water caused damaged to the headliner and floorboard carpet. The failure also caused the seats to move independently and a growth of mold and mildew inside the vehicle. The contact also stated that there were several water bugs and other types of insects infesting the vehicle due to the water accumulation. The contact suffered from medical distress as a result of the failure.

Reported at 122,000 miles, February 2013 Injury

I was driving with my daughter on a very long bridge at night in my 2005 volvo xc90. The check engine light came on and while the car stayed on, it appeared to have lost power. I have had other electrical problems with the car and have had it to the dealer 3 times but they say they can't find anything wrong with it. This was by far the most dangerous incident! After doing some internet research, I have read hundreds of reports similar to mine. There is a definite issue with this car and it should be recalled.

Reported at 100,093 miles, December 2010

I own a 2005 v8 xc90. Like so many others I am a recent member to the cb failure club. Yep. It's a club. The counter balance shaft failure club. This is a design defect that volvo is aware of and does nothing to remedy the poor saps who own a 2005 with the first 6883 engines produced by yamaha for volvo. After 6883 volvo made changes to the design of the counter balance shaft, by drilling a weep hole to let moisture out. Unfortunately, my engine was in the 4000s. I live in southern california.

Reported at 80,560 miles, August 2013

Other model years of the XC90

Best and worst years for the Volvo XC90