Vehicle Data Hub

2005 Chevrolet Express 3500 problems

Owners have filed 26 complaints with NHTSA about the 2005 Chevrolet Express 3500. Body & structure is the most reported problem area, at 19% of complaints. After that come tires (15%) and brakes (12%).

At a glance

Complaints
26 filed with NHTSA
Most reported
Body & structure 19% of complaints
Crashes and fires
1 and 4
Injuries and deaths
2 and 0
Typical mileage
76,000 miles 19 complaints with mileage

Source: NHTSA owner complaints

Where the complaints are

Share of this model year's complaints by the part of the car involved. One complaint can name more than one part, so the shares can add up to more than 100%.

  • Body & structure 19%
  • Tires 15%
  • Brakes 12%
  • Fuel system 12%
  • Seat belts 12%
  • Steering 8%
  • Electrical system 4%
  • Transmission 4%
  • Wipers, windshield & visibility 4%
  • Wheels 4%

When problems show up

Complaints by mileage, 2005 Chevrolet Express 3500 Complaints by odometer reading in 20,000-mile steps. The median is about 76,000 miles. 0k to 20k miles: 5 complaints 20k to 40k miles: 1 complaints 40k to 60k miles: 0 complaints 60k to 80k miles: 7 complaints 80k to 100k miles: 0 complaints 100k to 120k miles: 0 complaints 120k to 140k miles: 0 complaints 140k to 160k miles: 1 complaints 160k to 180k miles: 4 complaints 180k to 200k miles: 1 complaints 200k+ miles: 0 complaints 040k80k120k160k200k miles Typical: 76,000 miles
Based on 19 complaints that include mileage. 32% were reported before 60,000 miles. The amber marker shows the median: half of these complaints happened before that mileage.
View the numbers
MileageComplaints
0k to 20k miles5
20k to 40k miles1
40k to 60k miles0
60k to 80k miles7
80k to 100k miles0
100k to 120k miles0
120k to 140k miles0
140k to 160k miles1
160k to 180k miles4
180k to 200k miles1
200k+ miles0

What the data shows

Among the 19 complaints that report mileage, the typical (median) problem appeared at about 76,000 miles.

Safety-related details: 1 complaint mentions a crash; 4 complaints mention a fire; 2 injuries reported. Its complaints are more severe on average than those of 86% of model years in our database.

What owners wrote

A few complaints as filed, shortened and with personal details removed. The first ones are among the most serious reports for this model year; the rest are typical.

When I normal drive under hood fire the vehicle burn out if you need more file or picture I can send mail my e mail address (xxxx) parts of this document have been redacted to protect personally identifiable information pursuant to the freedom of information act (FOIA), 5 u.s.c. 552(b)(6).

Reported at 170,000 miles, August 2018 Fire

Tl* the contact owns a 2005 chevrolet express 3500. The contact stated that the side door hinges were collecting moisture and causing them to rust, making the door inoperable. The contact called the manufacturer regarding the failure and the manufacturer advised that there were no recalls regarding the door hinges. The contact stated the rear side door does not open and could cause a major safety issue. The failure mileage as 184,000.

Reported at 184,000 miles, August 2007

Tl* the contact owns a 2005 chevrolet express 3500 equipped with kenda klever tires, size: lt225/75 r16. While driving at approximately 65 MPH, the rear passenger side tire blew out. The tire was replaced with a spare. The contact was a mechanic who diagnosed that the tread separated. The tire was not replaced. The manufacturer was notified of the failure. The approximate tire failure mileage was 6,000 and the vehicle failure mileage was 77,000. Ma 10/5

Reported at 77,000 miles, June 2015

Other model years of the Express 3500

  • 2017
  • 2016
  • 2015
  • 2014
  • 2013
  • 2012
  • 2011
  • 2010
  • 2009
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  • 2006
  • 2005