Vehicle Data Hub

2004 Dodge Caravan problems

Owners have filed 84 complaints with NHTSA about the 2004 Dodge Caravan. Fuel system is the most reported problem area, at 23% of complaints. After that come electrical system (11%) and brakes (10%).

At a glance

Complaints
84 filed with NHTSA
Most reported
Fuel system 23% of complaints
Crashes and fires
3 and 4
Injuries and deaths
3 and 0
Typical mileage
72,000 miles 67 complaints with mileage

Source: NHTSA owner complaints

Where the complaints are

Share of this model year's complaints by the part of the car involved. One complaint can name more than one part, so the shares can add up to more than 100%.

  • Fuel system 23%
  • Electrical system 11%
  • Brakes 10%
  • Engine 7%
  • Steering 7%
  • Air bags 5%
  • Body & structure 5%
  • Lighting 4%
  • Seats 4%
  • Wipers, windshield & visibility 4%

When problems show up

Complaints by mileage, 2004 Dodge Caravan Complaints by odometer reading in 20,000-mile steps. The median is about 72,000 miles. 0k to 20k miles: 5 complaints 20k to 40k miles: 19 complaints 40k to 60k miles: 4 complaints 60k to 80k miles: 12 complaints 80k to 100k miles: 4 complaints 100k to 120k miles: 12 complaints 120k to 140k miles: 1 complaints 140k to 160k miles: 3 complaints 160k to 180k miles: 6 complaints 180k to 200k miles: 0 complaints 200k+ miles: 1 complaints 040k80k120k160k200k miles Typical: 72,000 miles
Based on 67 complaints that include mileage. 42% were reported before 60,000 miles. The amber marker shows the median: half of these complaints happened before that mileage.
View the numbers
MileageComplaints
0k to 20k miles5
20k to 40k miles19
40k to 60k miles4
60k to 80k miles12
80k to 100k miles4
100k to 120k miles12
120k to 140k miles1
140k to 160k miles3
160k to 180k miles6
180k to 200k miles0
200k+ miles1

What the data shows

Among the 67 complaints that report mileage, the typical (median) problem appeared at about 72,000 miles. For fuel system specifically, the median reported mileage is about 72,000 miles (17 complaints with mileage).

Safety-related details: 3 complaints mention a crash; 4 complaints mention a fire; 3 injuries reported.

Looking only at complaints filed within five years of the model year (so older and newer years are comparable), the 2004 ranks 23rd most-complained-about out of 26 model years of the Dodge Caravan with enough data (47 complaints in that window). It is also covered by 1 safety recall campaign.

What owners wrote

A few complaints as filed, shortened and with personal details removed. The first ones are among the most serious reports for this model year; the rest are typical.

The brakes failed at 55 MPH. This caused extended stopping distance, and vehicle ran off the road. Consumer suffered minor injuries. The vehicle was towed. The dealership was notified, but did not resolve the problem. The consumer stated that the vehicle was totaled in a rollover following brake failure. No air bag was deployed.

May 2004 CrashInjury

While driving at 25 MPH latch mechanism was not locked properly. As a result the bench seat moved forward, and child who was seated hit his face on the back of the passenger side . Manufacturer and dealership had been notified.

June 2004 Injury

I originally filed a complaint against the pad manufacturer but it seems to be the composite piston in the caliper that is intermittently causing the brakes to overheat. The pedal travel goes to zero and the brake is locked. This is a manufactures defect and a hazard. It would be easy for these brakes to fail in highway conditions and have the grease melt out of the bearings from the heat and brake fluid to boil. This car has been garaged its entire life and maintained.

Reported at 60,000 miles, July 2013 Fire

I had my tires rotated at costco where they were purchased in 2012. In the spring of 2013, I was going to put new brakes on the rear of my 2004 minivan, and could not get two of the lug nuts off. So I just put it off for a while. On july 30, 2013, I went out to get in my van and had a flat tire on that same wheel. I attempted to remove the tire and two of the stud bolts broke. I removed the rest of the lugnuts and took the tire to be repaired at costco.

Reported at 108,882 miles, July 2013

Other model years of the Caravan

Best and worst years for the Dodge Caravan