Vehicle Data Hub

2004 Ford F-550 SD fuel system problems

26 complaints about fuel system have been filed for the 2004 Ford F-550 SD, which is 39% of all its NHTSA complaints. It is the most reported problem area for this model year.

At a glance

Complaints
26 39% of this year's complaints
Typical mileage
44,000 miles 23 complaints with mileage
Crashes and fires
0 and 0
Injuries and deaths
0 and 0

Source: NHTSA owner complaints

When fuel system problems show up

Fuel system complaints by mileage, 2004 Ford F-550 SD Complaints by odometer reading in 20,000-mile steps. The median is about 44,000 miles. 0k to 20k miles: 3 complaints 20k to 40k miles: 5 complaints 40k to 60k miles: 6 complaints 60k to 80k miles: 3 complaints 80k to 100k miles: 3 complaints 100k to 120k miles: 0 complaints 120k to 140k miles: 1 complaints 140k to 160k miles: 1 complaints 160k to 180k miles: 0 complaints 180k to 200k miles: 0 complaints 200k+ miles: 1 complaints 040k80k120k160k200k miles Typical: 44,000 miles
Based on 23 complaints that include mileage. 61% were reported before 60,000 miles. The amber marker shows the median: half of these complaints happened before that mileage.
View the numbers
MileageComplaints
0k to 20k miles3
20k to 40k miles5
40k to 60k miles6
60k to 80k miles3
80k to 100k miles3
100k to 120k miles0
120k to 140k miles1
140k to 160k miles1
160k to 180k miles0
180k to 200k miles0
200k+ miles1

What the data shows

Of the 23 fuel system complaints that report mileage, the median is about 44,000 miles, and 61% were reported before 60,000 miles.

None of the fuel system complaints mention a crash, fire, injury or death.

What owners wrote

Dt: the vehicle surged and accelerated on its own. This happened this has happened a t least 50 times or more. While driving 43 MPH vehicle shut down. Had to slam on the emergency brake and pull it to the curb. Also, while driving at 38 MPH or 1100 rpms there was vibration coming from the engine. It felt like it was coming right from consumer's feet. It felt like transmission disengaged. Then, after 10-15 seconds it felt like it kicked back in. There was a loud pop when this happened.

Reported at 525 miles, July 2004

We own a fleet of ford diesel engine trucks which continue to experience fuel delivery problems. The problem is engine cut-off and surging and hard starting. Ford says not their problem and charges us. I don't think we have the only ones. Toyota is not the only company not dealing with this problem. Think only the government will make them fix it.

Reported at 74,145 miles, May 2010

Other problems reported for the 2004 Ford F-550 SD

Fuel system problems in other years

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Fuel system problems across all Ford models