Vehicle Data Hub

2007 Ford F-550 SD problems

The 2007 Ford F-550 SD has 25 complaints on file with NHTSA. The largest share (40%) concerns fuel system. After that come engine (28%) and brakes (8%).

At a glance

Complaints
25 filed with NHTSA
Most reported
Fuel system 40% of complaints
Crashes and fires
0 and 2
Injuries and deaths
0 and 0
Typical mileage
33,000 miles 21 complaints with mileage

Source: NHTSA owner complaints

Where the complaints are

Share of this model year's complaints by the part of the car involved. One complaint can name more than one part, so the shares can add up to more than 100%.

  • Fuel system 40%
  • Engine 28%
  • Brakes 8%
  • Electrical system 8%
  • Drivetrain & axles 4%
  • Lighting 4%
  • Steering 4%
  • Suspension 4%

When problems show up

Complaints by mileage, 2007 Ford F-550 SD Complaints by odometer reading in 20,000-mile steps. The median is about 33,000 miles. 0k to 20k miles: 6 complaints 20k to 40k miles: 7 complaints 40k to 60k miles: 1 complaints 60k to 80k miles: 3 complaints 80k to 100k miles: 0 complaints 100k to 120k miles: 0 complaints 120k to 140k miles: 2 complaints 140k to 160k miles: 1 complaints 160k to 180k miles: 0 complaints 180k to 200k miles: 0 complaints 200k+ miles: 1 complaints 040k80k120k160k200k miles Typical: 33,000 miles
Based on 21 complaints that include mileage. 67% were reported before 60,000 miles. The amber marker shows the median: half of these complaints happened before that mileage.
View the numbers
MileageComplaints
0k to 20k miles6
20k to 40k miles7
40k to 60k miles1
60k to 80k miles3
80k to 100k miles0
100k to 120k miles0
120k to 140k miles2
140k to 160k miles1
160k to 180k miles0
180k to 200k miles0
200k+ miles1

What the data shows

Among the 21 complaints that report mileage, the typical (median) problem appeared at about 32,000 miles.

Safety-related details: 2 complaints mention a fire.

Looking only at complaints filed within five years of the model year (so older and newer years are comparable), the 2007 ranks 9th most-complained-about out of 10 model years of the Ford F-550 SD with enough data (15 complaints in that window). It is also covered by 1 safety recall campaign.

What owners wrote

A few complaints as filed, shortened and with personal details removed. The first ones are among the most serious reports for this model year; the rest are typical.

Tl* the contact owns a 2007 ford f-550 sd. The contact stated that the transfer case failed and caused the carpet to catch fire. The contact was able to extinguish the fire. There were no warning indicators illuminated. The vehicle had not been repaired. The manufacturer was made aware of the failure. The failure mileage was 140,000.

Reported at 140,000 miles, January 2019 Fire

Tl* the contact owned a 2007 ford f-550. The contact stated that while the transmission was in the park position and with the engine idling suddenly flames were present coming from under the hood of the vehicle. The fire department was called to the scene and extinguished the flames. During the incident the vehicle was destroyed. A report was taken by the sheriff's deputy. The owner, a fire department director, determined that the fire was caused by a faulty engine turbo charger.

Reported at 6,000 miles, April 2021 Fire

Strong odor of gas noted after driving 50 miles (round trip). Upon further inspection it was discovered that a major gas leak was occurring at the rear of the truck. The dealer indicated a faulty factory installation and routing of the gas line around the air suspension. The gas line was replaced.

Reported at 17,000 miles, May 2008

The diesel fuel tank had corroding and showing rust on the inside of the tank. Seems like a delamination problem. The truck is still within the warranty period but ford refuses to cover the problem because they do not consider it a manufacturer's defect. They blame the diesel fuel companies. Ford said the tanks were manufactured for the diesel fuel specifications at that time, not now. The delaminated material is the lining of the fuel tank. This also cost two fuel injectors to fail.

Reported at 16,003 miles, September 2009

Tl* the contact owns a 2007 ford f550 sd. The contact stated that he heard a hissing noise coming from under the hood. The contact lifted the hood and noticed that the head gasket was blown. The vehicle was taken to the dealer for inspection where they advised that the head gasket needed to be replaced. The vehicle was not repaired. The manufacturer was notified and stated that the vehicle was no longer under warranty. The failure mileage was 65,000.

Reported at 65,000 miles, November 2011

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