Vehicle Data Hub

2006 Saturn Relay problems

NHTSA has received 32 complaints about the 2006 Saturn Relay, and 16% of them involve brakes. Next are drivetrain & axles (16%) and fuel system (12%).

At a glance

Complaints
32 filed with NHTSA
Most reported
Brakes 16% of complaints
Crashes and fires
2 and 0
Injuries and deaths
2 and 0
Typical mileage
68,000 miles 30 complaints with mileage

Source: NHTSA owner complaints

Where the complaints are

Share of this model year's complaints by the part of the car involved. One complaint can name more than one part, so the shares can add up to more than 100%.

  • Brakes 16%
  • Drivetrain & axles 16%
  • Fuel system 13%
  • Latches & locks 9%
  • Body & structure 9%
  • Air bags 6%
  • Electrical system 6%
  • Engine 6%
  • Stability control 6%
  • Steering 6%

When problems show up

Complaints by mileage, 2006 Saturn Relay Complaints by odometer reading in 20,000-mile steps. The median is about 68,000 miles. 0k to 20k miles: 10 complaints 20k to 40k miles: 4 complaints 40k to 60k miles: 1 complaints 60k to 80k miles: 0 complaints 80k to 100k miles: 2 complaints 100k to 120k miles: 2 complaints 120k to 140k miles: 11 complaints 140k to 160k miles: 0 complaints 160k to 180k miles: 0 complaints 180k to 200k miles: 0 complaints 200k+ miles: 0 complaints 040k80k120k160k200k miles Typical: 68,000 miles
Based on 30 complaints that include mileage. 50% were reported before 60,000 miles. The amber marker shows the median: half of these complaints happened before that mileage.
View the numbers
MileageComplaints
0k to 20k miles10
20k to 40k miles4
40k to 60k miles1
60k to 80k miles0
80k to 100k miles2
100k to 120k miles2
120k to 140k miles11
140k to 160k miles0
160k to 180k miles0
180k to 200k miles0
200k+ miles0

What the data shows

Of the 30 complaints that include odometer readings, half describe a problem before roughly 68,000 miles.

Safety-related details: 2 complaints mention a crash; 2 injuries reported.

It is also covered by 1 safety recall campaign.

What owners wrote

A few complaints as filed, shortened and with personal details removed. The first ones are among the most serious reports for this model year; the rest are typical.

Dt*: the contact stated the vehicle was involved in a collision and the airbags did not deploy. The contact was stopped in the center lane, when another vehicle attempted to get into the same lane. The contact's vehicle was hit on the front passenger side fender causing the vehicle to flip completely over and landed right side up. The contact sustained head and arm injuries and a police report was taken. All occupants were wearing their seatbelts. The airbag warning light was not illuminated prior to the crash.

Reported at 1,600 miles, July 2006 CrashInjury

Tl* the contact owns a 2006 saturn relay. The contact stated that within three months, the interior of the vehicle darkened by three shades. The contact stated that there was a strong metallic smell inside the vehicle that had even affected her breathing. The vehicle was taken to an independent mechanic and the contact was informed that there was a foreign hose attached to the catalytic converter that could have been the cause of the toxic leak.

Reported at 86,000 miles, October 2012 Injury

My 18 year old son had an accident. He rolled the van multiple times, hit trees ,damaged all sides, and roof of the van. The only door that would easily open was the drivers door. The front axle broke, windshield broken. The insurance appraiser said all panels were damaged and could not believe none of the air bags opened. The saturn relay 2006 was a total loss.

Reported at 125,000 miles, December 2013 Crash

Tl*the contact owns a 2006 saturn relay. The contact stated that the rear passenger side sliding door failed to close properly. The door has to be slammed shut in order for it to close. There were no warning indicators prior to the failure. The vehicle has not been inspected by a dealer. The current and failure mileages were 7,000.

Reported at 7,000 miles, July 2007

AWD disabled when needed in snow. It seems to be caused by icy slush. I confirmed with the dealer that the hub assembly's AWD sensor can get covered up with mud or slush and the AWD system will disable. Any AWD system that gets disabled by slush is ludicrously designed, and borderline negligent with regards to safety.

Reported at 139,000 miles, December 2009

Other model years of the Relay