Vehicle Data Hub

2004 Volvo S60 fuel system problems

Owners reported fuel system problems in 55 complaints for the 2004 Volvo S60, 21% of the complaints on file. It is the 2nd most reported problem area for this model year.

At a glance

Complaints
55 21% of this year's complaints
Typical mileage
89,000 miles 44 complaints with mileage
Crashes and fires
1 and 0
Injuries and deaths
1 and 0

Source: NHTSA owner complaints

When fuel system problems show up

Fuel system complaints by mileage, 2004 Volvo S60 Complaints by odometer reading in 20,000-mile steps. The median is about 89,000 miles. 0k to 20k miles: 1 complaints 20k to 40k miles: 4 complaints 40k to 60k miles: 6 complaints 60k to 80k miles: 9 complaints 80k to 100k miles: 5 complaints 100k to 120k miles: 9 complaints 120k to 140k miles: 3 complaints 140k to 160k miles: 4 complaints 160k to 180k miles: 1 complaints 180k to 200k miles: 1 complaints 200k+ miles: 1 complaints 040k80k120k160k200k miles Typical: 89,000 miles
Based on 44 complaints that include mileage. 25% were reported before 60,000 miles. The amber marker shows the median: half of these complaints happened before that mileage.
View the numbers
MileageComplaints
0k to 20k miles1
20k to 40k miles4
40k to 60k miles6
60k to 80k miles9
80k to 100k miles5
100k to 120k miles9
120k to 140k miles3
140k to 160k miles4
160k to 180k miles1
180k to 200k miles1
200k+ miles1

What the data shows

Of the 44 fuel system complaints that report mileage, the median is about 89,000 miles, and 25% were reported before 60,000 miles.

These complaints mention 1 crash, 1 injury.

What owners wrote

On september 18 I was traveling down interstate 10 when my 2004 volvo s60 completely stopped running while going 70 MPH. I was unable to get the car out of the traffic (no power to drive to the shoulder). My car was completely useless. I called 911 and roadside assistance to get help before I was hit (I was unable to exit the vehicle due to moving traffic on either side of me). After 50 minutes I was hit in the rear. The vehicle was towed to bergeron volvo. I was informed that the fuel pump had failed.

September 2006 CrashInjury

Strong fuel odor emitting from passenger side of vehicle. Observed gas stains covering outside of gas tank. Returned to dealer and dealer replaced fuel pump. Since then, no odors. However, auto continues to hesitate when driving. In one instance, car stalled in heavy traffic and was nearly rear ended.

Reported at 38,500 miles, October 2007

Other problems reported for the 2004 Volvo S60

Fuel system problems in other years

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Fuel system problems across all Volvo models