Vehicle Data Hub

2004 Volvo S80 problems

NHTSA has received 63 complaints about the 2004 Volvo S80, and 22% of them involve fuel system. After that come engine (13%) and steering (10%).

At a glance

Complaints
63 filed with NHTSA
Most reported
Fuel system 22% of complaints
Crashes and fires
6 and 0
Injuries and deaths
3 and 0
Typical mileage
100,000 miles 52 complaints with mileage

Source: NHTSA owner complaints

Where the complaints are

Share of this model year's complaints by the part of the car involved. One complaint can name more than one part, so the shares can add up to more than 100%.

  • Fuel system 22%
  • Engine 13%
  • Steering 10%
  • Electrical system 8%
  • Suspension 8%
  • Drivetrain & axles 6%
  • Air bags 5%
  • Brakes 5%
  • Seat belts 5%
  • Tires 5%

When problems show up

Complaints by mileage, 2004 Volvo S80 Complaints by odometer reading in 20,000-mile steps. The median is about 100,000 miles. 0k to 20k miles: 4 complaints 20k to 40k miles: 6 complaints 40k to 60k miles: 2 complaints 60k to 80k miles: 8 complaints 80k to 100k miles: 6 complaints 100k to 120k miles: 8 complaints 120k to 140k miles: 10 complaints 140k to 160k miles: 2 complaints 160k to 180k miles: 4 complaints 180k to 200k miles: 1 complaints 200k+ miles: 1 complaints 040k80k120k160k200k miles Typical: 100,000 miles
Based on 52 complaints that include mileage. 23% were reported before 60,000 miles. The amber marker shows the median: half of these complaints happened before that mileage.
View the numbers
MileageComplaints
0k to 20k miles4
20k to 40k miles6
40k to 60k miles2
60k to 80k miles8
80k to 100k miles6
100k to 120k miles8
120k to 140k miles10
140k to 160k miles2
160k to 180k miles4
180k to 200k miles1
200k+ miles1

What the data shows

Among the 52 complaints that report mileage, the typical (median) problem appeared at about 100,000 miles. For fuel system specifically, the median reported mileage is about 120,000 miles (11 complaints with mileage).

Safety-related details: 6 complaints mention a crash; 3 injuries reported.

Looking only at complaints filed within five years of the model year (so older and newer years are comparable), the 2004 ranks 4th most-complained-about out of 10 model years of the Volvo S80 with enough data (17 complaints in that window). It is also covered by 4 safety recall campaigns.

What owners wrote

A few complaints as filed, shortened and with personal details removed. The first ones are among the most serious reports for this model year; the rest are typical.

Dt: the consumer owns volvo s80 2004, suddenly the tire became partially separated from the rim on the front passenger side. The consumer lost control of vehicle. The car crashed, then rolled and flipped over into a ditch upside down. The passenger in the rear behind the driver sustained injuries, including head trauma. The consumer called volvo and requested that an investigator come and check the car. An investigator came, and investigated the vehicle but volvo would not release any information to the consumer.

Reported at 18,000 miles, July 2005 CrashInjury

Tl*the contact owns a 2004 volvo s80. While driving 15-20 MPH, the contact crashed into the rear passenger side door of another vehicle. The air bags failed to deploy and the seat belts did not engage. As a result, the driver struck his head on the windshield and suffered head and neck injuries. A police report was filed. As of february 20, 2008, the dealer had not inspected the vehicle. The current and failure mileages were 37,000. Updated 3/25/08

Reported at 37,000 miles, February 2008 CrashInjury

Car began overheating and eventually overheated and ruined engine later mechanic discovered thermostat wasnt working properly so no indication as to vehicle tempurature. Car was on freeway and stopped coming off freeway. Head gasket blew also as well as bad transmission

Reported at 125,000 miles, October 2015

Based on NHTSA campaign 04v029000> the control arms are grinding as I drive the vehicle. There is a grinding noise coming from the front right passenger side. I have lost stabilization of the vehicle when in motion. This happens on city streets, highways and while turning. This is a problem that has LED to complainants and presents a danger while driving.

Reported at 121,000 miles, October 2015

Other model years of the S80

Best and worst years for the Volvo S80