Vehicle Data Hub

2004 Chevrolet Aveo problems

Owners have filed 271 complaints with NHTSA about the 2004 Chevrolet Aveo. Engine is the most reported problem area, at 26% of complaints. After that come electrical system (14%) and air bags (8%).

At a glance

Complaints
271 filed with NHTSA
Most reported
Engine 26% of complaints
Crashes and fires
27 and 13
Injuries and deaths
24 and 3
Typical mileage
60,000 miles 201 complaints with mileage

Source: NHTSA owner complaints

Where the complaints are

Share of this model year's complaints by the part of the car involved. One complaint can name more than one part, so the shares can add up to more than 100%.

When problems show up

Complaints by mileage, 2004 Chevrolet Aveo Complaints by odometer reading in 20,000-mile steps. The median is about 60,000 miles. 0k to 20k miles: 46 complaints 20k to 40k miles: 16 complaints 40k to 60k miles: 38 complaints 60k to 80k miles: 42 complaints 80k to 100k miles: 31 complaints 100k to 120k miles: 8 complaints 120k to 140k miles: 13 complaints 140k to 160k miles: 4 complaints 160k to 180k miles: 1 complaints 180k to 200k miles: 0 complaints 200k+ miles: 2 complaints 040k80k120k160k200k miles Typical: 60,000 miles
Based on 201 complaints that include mileage. 50% were reported before 60,000 miles. The amber marker shows the median: half of these complaints happened before that mileage.
View the numbers
MileageComplaints
0k to 20k miles46
20k to 40k miles16
40k to 60k miles38
60k to 80k miles42
80k to 100k miles31
100k to 120k miles8
120k to 140k miles13
140k to 160k miles4
160k to 180k miles1
180k to 200k miles0
200k+ miles2

What the data shows

Among the 201 complaints that report mileage, the typical (median) problem appeared at about 60,000 miles. For engine specifically, the median reported mileage is about 61,000 miles (65 complaints with mileage).

Safety-related details: 27 complaints mention a crash; 13 complaints mention a fire; 24 injuries reported; 3 deaths reported. Its complaints are more severe on average than those of 84% of model years in our database.

Looking only at complaints filed within five years of the model year (so older and newer years are comparable), the 2004 ranks 4th most-complained-about out of 8 model years of the Chevrolet Aveo with enough data (146 complaints in that window). It is also covered by 2 safety recall campaigns.

What owners wrote

A few complaints as filed, shortened and with personal details removed. The first ones are among the most serious reports for this model year; the rest are typical.

My brother died when his 2004 aveo crashed sideways into a tree. Traveling approximately 60-70 MPH on I95 in fl. Troopers said he was doing speed limit and his car hydroplaned causing the vehicle to travel off the highway and into a small palm tree. His friend was ejected through the front windshield across the steering wheel from the passenger seat. This car is unsafe. Video @ [link removed]

August 2004 CrashInjuryDeath

My daughter lost control of her 2004 aveo. The state police officer said that the front of the car hit the tree a high speed and that the air bags did not deploy.

October 2006 CrashDeath

When starting the car and then trying to shift from "p" to "d" will not move have to turn the vehicle off put key in shift lock hole and then shift to "n" and then depress the brake, start the vehicle then shift down to "d" or up to "r".

Reported at 115,000 miles, January 2010

Tl* the contact owns a 2004 chevrolet aveo. The contact stated that while driving at various speeds, the headlights flickered intermittently. The failure recurred on several occasions. The contact received a notification of NHTSA campaign number: 14v261000 (exterior lighting) however, the part to do the repair was unavailable. The contact stated that the manufacturer exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the failure.

Reported at 15,000 miles, December 2014

Other model years of the Aveo

Best and worst years for the Chevrolet Aveo