Vehicle Data Hub

2004 Ford E-150 problems

NHTSA has received 36 complaints about the 2004 Ford E-150, and 28% of them involve brakes. Next are cruise control (11%) and drivetrain & axles (11%).

At a glance

Complaints
36 filed with NHTSA
Most reported
Brakes 28% of complaints
Crashes and fires
2 and 0
Injuries and deaths
2 and 0
Typical mileage
60,000 miles 23 complaints with mileage

Source: NHTSA owner complaints

Where the complaints are

Share of this model year's complaints by the part of the car involved. One complaint can name more than one part, so the shares can add up to more than 100%.

  • Brakes 28%
  • Cruise control 11%
  • Drivetrain & axles 11%
  • Engine 8%
  • Wipers, windshield & visibility 8%
  • Latches & locks 6%
  • Seat belts 6%
  • Wheels 6%
  • Electrical system 3%
  • Fuel system 3%

When problems show up

Complaints by mileage, 2004 Ford E-150 Complaints by odometer reading in 20,000-mile steps. The median is about 60,000 miles. 0k to 20k miles: 7 complaints 20k to 40k miles: 1 complaints 40k to 60k miles: 3 complaints 60k to 80k miles: 5 complaints 80k to 100k miles: 2 complaints 100k to 120k miles: 2 complaints 120k to 140k miles: 2 complaints 140k to 160k miles: 0 complaints 160k to 180k miles: 1 complaints 180k to 200k miles: 0 complaints 200k+ miles: 0 complaints 040k80k120k160k200k miles Typical: 60,000 miles
Based on 23 complaints that include mileage. 48% were reported before 60,000 miles. The amber marker shows the median: half of these complaints happened before that mileage.
View the numbers
MileageComplaints
0k to 20k miles7
20k to 40k miles1
40k to 60k miles3
60k to 80k miles5
80k to 100k miles2
100k to 120k miles2
120k to 140k miles2
140k to 160k miles0
160k to 180k miles1
180k to 200k miles0
200k+ miles0

What the data shows

Of the 23 complaints that include odometer readings, half describe a problem before roughly 60,000 miles.

Safety-related details: 2 complaints mention a crash; 2 injuries reported.

Looking only at complaints filed within five years of the model year (so older and newer years are comparable), the 2004 ranks 10th most-complained-about out of 15 model years of the Ford E-150 with enough data (24 complaints in that window). It is also covered by 5 safety recall campaigns.

What owners wrote

A few complaints as filed, shortened and with personal details removed. The first ones are among the most serious reports for this model year; the rest are typical.

We purchased our 2004 ford expedition in july, took it to florida on vacation and while driving on the interstate it started shuddering. When we finally got it stopped (the brakes just wouldn't work) we checked for a flat tire - nothing. The next occurance was the first week of september, we took it inot the dealer, they found a diagnostic code and did something to it. It happened several more times. We continued to take it in.. They said they couldn't find a diagnostic code.

Reported at 14 miles, March 2005 CrashInjury

The contact owns a 2004 Ford F-150. The contact stated that while parked when the vehicle suddenly rolled backwards downhill the contact's son attempted to get into the vehicle to make it stop. The trailer's jackknife stopped the vehicle from going onto the road. The contact manually moved the vehicle back into their garage.

Reported at 74,000 miles, July 2025 Injury

My 5.4 liter has terrible throttle response at low speeds. The motor has a long lag time, from the time you press the gas pedal until the motor revs and the truck takes off. I have been in a couple of close calls or near misses due to this. If in an emergency operation you need to step on the gas and get out of the way of another vehicle, it has slow throttle response and is dangerous. The dealer seems to have no real fix.

Reported at 1,000 miles, January 2004

When driving on a highway with the vehicle speed cruise control on, the component will shut off without warning. I have brought the auto back to the dealer twice with this complaint, both times I was told that the problem was fixed. Both times the component failed again while in use. I will be bringing the auto in to the dealer again in two days for the same repair. I see that ford motors has been aware of this problem publicly since oct. 01, 2004.

Reported at 19,800 miles, November 2005

Tl*the contact owns a 2004 ford e150. The contact stated that the brakes were inoperable . The dealer was unable to duplicate or diagnose the failure and as of spradley barr ford january 7, 2008, the dealer had not repaired the vehicle. The current mileage was 57,650 and failure mileage was 18,000. Updated 02-14-08 the consumer stated once the vehicle is driven for 15 mins. And then parked. The consumer stated once driving again brakes become non existence. Updated 02/14/08

Reported at 18,000 miles, January 2006

Other model years of the E-150

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