Vehicle Data Hub

2004 Ford E-450 problems

Owners have filed 45 complaints with NHTSA about the 2004 Ford E-450. Engine is the most reported problem area, at 20% of complaints. Next are electrical system (13%) and fuel system (11%).

At a glance

Complaints
45 filed with NHTSA
Most reported
Engine 20% of complaints
Crashes and fires
0 and 5
Injuries and deaths
0 and 0
Typical mileage
28,000 miles 30 complaints with mileage

Source: NHTSA owner complaints

Where the complaints are

Share of this model year's complaints by the part of the car involved. One complaint can name more than one part, so the shares can add up to more than 100%.

  • Engine 20%
  • Electrical system 13%
  • Fuel system 11%
  • Brakes 9%
  • Tires 9%
  • Air conditioning & heating 7%
  • Transmission 7%
  • Drivetrain & axles 4%
  • Body & structure 4%
  • Wipers, windshield & visibility 4%

When problems show up

Complaints by mileage, 2004 Ford E-450 Complaints by odometer reading in 20,000-mile steps. The median is about 28,000 miles. 0k to 20k miles: 9 complaints 20k to 40k miles: 9 complaints 40k to 60k miles: 0 complaints 60k to 80k miles: 5 complaints 80k to 100k miles: 4 complaints 100k to 120k miles: 1 complaints 120k to 140k miles: 2 complaints 140k to 160k miles: 0 complaints 160k to 180k miles: 0 complaints 180k to 200k miles: 0 complaints 200k+ miles: 0 complaints 040k80k120k160k200k miles Typical: 28,000 miles
Based on 30 complaints that include mileage. 60% were reported before 60,000 miles. The amber marker shows the median: half of these complaints happened before that mileage.
View the numbers
MileageComplaints
0k to 20k miles9
20k to 40k miles9
40k to 60k miles0
60k to 80k miles5
80k to 100k miles4
100k to 120k miles1
120k to 140k miles2
140k to 160k miles0
160k to 180k miles0
180k to 200k miles0
200k+ miles0

What the data shows

Of the 30 complaints that include odometer readings, half describe a problem before roughly 28,000 miles.

Safety-related details: 5 complaints mention a fire.

Looking only at complaints filed within five years of the model year (so older and newer years are comparable), the 2004 ranks 3rd most-complained-about out of 6 model years of the Ford E-450 with enough data (34 complaints in that window). It is also covered by 5 safety recall campaigns.

What owners wrote

A few complaints as filed, shortened and with personal details removed. The first ones are among the most serious reports for this model year; the rest are typical.

Engine was replaced 3 times by ford dealership, but problem never fixed , every re-build engine that was installed had diff. Issue , then the last one just caught in fire from leaking oil and also from the way they installed 11-01-07 date caught in fire.

Reported at 81,250 miles, March 2006 Fire

(1) driving vehicle. (2) intermittent power loss and stalling. After stalling crank/no start (3) took vehicle to dealer for repair, unable to duplicate problem no repairs made. Repeated this process many times with no repairs fixing the problem.

Reported at 32,000 miles, January 2005

Tl* the contact owns a 2004 ford e-450. The contact stated that while driving at 30 MPH, the vehicle stalled. The contact was unable to restart the vehicle. In addition, the vehicle failed to start intermittently. The vehicle was taken to a dealer multiple times. The technician diagnosed that the power control module, starter and the hop oil pressure pump needed to be replaced. The vehicle was repaired; however, the failure recurred on numerous occasions. The manufacturer was notified.

Reported at 119,000 miles, April 2014

Other model years of the E-450

  • 2027
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  • 1992

Best and worst years for the Ford E-450