Vehicle Data Hub

2005 Ford E-450 problems

Owners have filed 41 complaints with NHTSA about the 2005 Ford E-450. Electrical system is the most reported problem area, at 17% of complaints. Next are engine (15%) and fuel system (15%).

At a glance

Complaints
41 filed with NHTSA
Most reported
Electrical system 17% of complaints
Crashes and fires
5 and 3
Injuries and deaths
3 and 0
Typical mileage
26,000 miles 32 complaints with mileage

Source: NHTSA owner complaints

Where the complaints are

Share of this model year's complaints by the part of the car involved. One complaint can name more than one part, so the shares can add up to more than 100%.

  • Electrical system 17%
  • Engine 15%
  • Fuel system 15%
  • Tires 10%
  • Drivetrain & axles 7%
  • Transmission 7%
  • Brakes 5%
  • Cruise control 5%
  • Suspension 5%
  • Cooling system 2%

When problems show up

Complaints by mileage, 2005 Ford E-450 Complaints by odometer reading in 20,000-mile steps. The median is about 26,000 miles. 0k to 20k miles: 15 complaints 20k to 40k miles: 2 complaints 40k to 60k miles: 4 complaints 60k to 80k miles: 8 complaints 80k to 100k miles: 0 complaints 100k to 120k miles: 2 complaints 120k to 140k miles: 1 complaints 140k to 160k miles: 0 complaints 160k to 180k miles: 0 complaints 180k to 200k miles: 0 complaints 200k+ miles: 0 complaints 040k80k120k160k200k miles Typical: 26,000 miles
Based on 32 complaints that include mileage. 66% were reported before 60,000 miles. The amber marker shows the median: half of these complaints happened before that mileage.
View the numbers
MileageComplaints
0k to 20k miles15
20k to 40k miles2
40k to 60k miles4
60k to 80k miles8
80k to 100k miles0
100k to 120k miles2
120k to 140k miles1
140k to 160k miles0
160k to 180k miles0
180k to 200k miles0
200k+ miles0

What the data shows

Of the 32 complaints that include odometer readings, half describe a problem before roughly 26,000 miles.

Safety-related details: 5 complaints mention a crash; 3 complaints mention a fire; 3 injuries reported.

Looking only at complaints filed within five years of the model year (so older and newer years are comparable), the 2005 ranks 5th most-complained-about out of 6 model years of the Ford E-450 with enough data (28 complaints in that window). It is also covered by 6 safety recall campaigns.

What owners wrote

A few complaints as filed, shortened and with personal details removed. The first ones are among the most serious reports for this model year; the rest are typical.

2005 e450 super duty van stalled resulting in a auto crash with serious injuries. Attorney is investigating an accident on behalf of an injured passenger who was riding in the vehicle that crashed head on into a light pole after the vehicle stalled and lost power steering. The attorney found recall 05s34 which indicated that the fuel injector control module (ficm) wire harness may chafe on engine bolt potentially resulting in electric short.

November 2005 CrashInjury

Fire ignited at engine compartment wiring harness to alternator resulting in replacement of alternator, alternator wiring harness, right glow plug wiring harness, engine compartment wiring harness and fire damaged hoses and belts.

Reported at 75,011 miles, February 2008 Fire

Tl* the contact owns a 2005 ford e-450. The contact stated that while driving 45 MPH, the engine stalled without warning and the vehicle could not be restarted. The manufacturer was notified of the failure, who advised the contact that the vehicle was not included in NHTSA campaign id number: 05v270000 (electrical system). The vehicle was not repaired. The failure mileage was 56, 831.

Reported at 56,831 miles, October 2012

Tl* the contact owns a 2005 ford e-450. While driving at approximately 55 MPH, the vehicle stalled without warning. The failure recurred several times. The vehicle was towed to a dealer. The technician diagnosed that the ficm module needed to be replaced. The vehicle was repaired but the failure recurred six days later. The manufacturer was not made aware of the failure. The failure mileage was 134,213.

Reported at 134,213 miles, September 2007

Other model years of the E-450

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Best and worst years for the Ford E-450