Vehicle Data Hub

Ford body & structure problems

Across all Ford models in NHTSA's complaint database, 20,057 complaints involve body & structure. The Explorer accounts for the largest share (27%). The single worst model year is the 2020 Escape with 675 body & structure complaints.

At a glance

Complaints
20,057 about body & structure, all Ford models
Most affected
Explorer 27% of these complaints
Typical mileage
70,000 miles 11,676 complaints with mileage
Crashes and fires
564 and 206

Source: NHTSA owner complaints

Which Ford models

ModelComplaintsShare
Explorer5,34927%
Escape2,32512%
F-1502,11511%
Windstar1,2786%
Focus1,0345%
Edge9665%
Taurus9155%
Fusion8664%
Ranger7454%
Mustang5283%

Worst model years for body & structure

  1. 2020 Ford Escape675 complaints
  2. 2017 Ford Explorer661 complaints
  3. 2016 Ford Explorer596 complaints
  4. 2002 Ford Explorer490 complaints
  5. 2013 Ford Explorer440 complaints

Body & structure complaints by model year

Ford body & structure complaints by model year 0 750 1,500 1990: 121 '90 1991: 156 1992: 237 1993: 282 '93 1994: 377 1995: 379 1996: 260 '96 1997: 478 1998: 458 1999: 752 '99 2000: 854 2001: 804 2002: 1,008 '02 2003: 964 2004: 948 2005: 1,052 '05 2006: 415 2007: 290 2008: 329 '08 2009: 168 2010: 381 2011: 745 '11 2012: 1,050 2013: 1,366 2014: 696 '14 2015: 807 2016: 1,022 2017: 1,071 '17 2018: 656 2019: 365 2020: 929 '20 2021: 265 2022: 178 2023: 92 '23 2024: 67 2025: 28 2026: 7 '26
Totals across all models of the brand. Older model years have had longer to collect complaints.
View the numbers
Model yearComplaints
1990121
1991156
1992237
1993282
1994377
1995379
1996260
1997478
1998458
1999752
2000854
2001804
20021,008
2003964
2004948
20051,052
2006415
2007290
2008329
2009168
2010381
2011745
20121,050
20131,366
2014696
2015807
20161,022
20171,071
2018656
2019365
2020929
2021265
2022178
202392
202467
202528
20267

Among the 11,676 of these complaints that report mileage, the median is about 70,000 miles.

Complaint counts are not adjusted for how many vehicles each brand sells, so large brands naturally have more complaints.