Vehicle Data Hub

2016 Ford Explorer body & structure problems

Owners reported body & structure problems in 596 complaints for the 2016 Ford Explorer, 20% of the complaints on file. It is the most reported problem area for this model year.

At a glance

Complaints
596 20% of this year's complaints
Typical mileage
83,000 miles 295 complaints with mileage
Crashes and fires
4 and 1
Injuries and deaths
6 and 0

Source: NHTSA owner complaints

When body & structure problems show up

Body & structure complaints by mileage, 2016 Ford Explorer Complaints by odometer reading in 20,000-mile steps. The median is about 83,000 miles. 0k to 20k miles: 24 complaints 20k to 40k miles: 26 complaints 40k to 60k miles: 48 complaints 60k to 80k miles: 34 complaints 80k to 100k miles: 60 complaints 100k to 120k miles: 45 complaints 120k to 140k miles: 27 complaints 140k to 160k miles: 17 complaints 160k to 180k miles: 5 complaints 180k to 200k miles: 4 complaints 200k+ miles: 5 complaints 040k80k120k160k200k miles Typical: 83,000 miles
Based on 295 complaints that include mileage. 33% were reported before 60,000 miles. The amber marker shows the median: half of these complaints happened before that mileage.
View the numbers
MileageComplaints
0k to 20k miles24
20k to 40k miles26
40k to 60k miles48
60k to 80k miles34
80k to 100k miles60
100k to 120k miles45
120k to 140k miles27
140k to 160k miles17
160k to 180k miles5
180k to 200k miles4
200k+ miles5

What the data shows

Of the 295 body & structure complaints that report mileage, the median is about 83,000 miles, and 33% were reported before 60,000 miles.

These complaints mention 4 crashes, 1 fire, 6 injuries.

What owners wrote

The contact owns a 2016 Ford Explorer. The contact received notifications of NHTSA Campaign number: 24V031000 (Structure) and NHTSA Campaign number: 25V347000 (STRUCTURE); however, the part to do the recall repair was not yet available. The contact stated that while driving 65 MPH, the driver's side A-pillar detached from the vehicle. The brake pedal was depressed but failed to stop the vehicle immediately. The vehicle then crashed into the guardrail.

Reported at 126,000 miles, January 2024 CrashInjury

The contact owns a 2016 Ford Explorer. The contact stated that while inspecting the vehicle, the driver's side A-pillar trim unexpectedly detached. The contact stated that the B-pillar trim on the front passenger’s door unexpectedly detached. The contact received notification of NHTSA Campaign Numbers: 24V031000 (Structure) and 25V347000 (Structure); however, the parts to do the recall repairs were not yet available. The dealer was contacted. The vehicle was not diagnosed or repaired.

Reported at 58,000 miles, September 2026

Other problems reported for the 2016 Ford Explorer

Body & structure problems in other years

Body & structure problems across all Ford models