Vehicle Data Hub

1994 Ford Aerostar problems

The 1994 Ford Aerostar has 384 complaints on file with NHTSA. The largest share (21%) concerns electrical system. After that come air bags (12%) and transmission (8%).

At a glance

Complaints
384 filed with NHTSA
Most reported
Electrical system 21% of complaints
Crashes and fires
28 and 33
Injuries and deaths
42 and 8
Typical mileage
120,000 miles 37 complaints with mileage

Source: NHTSA owner complaints

Where the complaints are

Share of this model year's complaints by the part of the car involved. One complaint can name more than one part, so the shares can add up to more than 100%.

When problems show up

Complaints by mileage, 1994 Ford Aerostar Complaints by odometer reading in 20,000-mile steps. The median is about 120,000 miles. 0k to 20k miles: 0 complaints 20k to 40k miles: 0 complaints 40k to 60k miles: 0 complaints 60k to 80k miles: 2 complaints 80k to 100k miles: 2 complaints 100k to 120k miles: 6 complaints 120k to 140k miles: 25 complaints 140k to 160k miles: 1 complaints 160k to 180k miles: 0 complaints 180k to 200k miles: 0 complaints 200k+ miles: 1 complaints 040k80k120k160k200k miles Typical: 120,000 miles
Based on 37 complaints that include mileage. The amber marker shows the median: half of these complaints happened before that mileage.
View the numbers
MileageComplaints
0k to 20k miles0
20k to 40k miles0
40k to 60k miles0
60k to 80k miles2
80k to 100k miles2
100k to 120k miles6
120k to 140k miles25
140k to 160k miles1
160k to 180k miles0
180k to 200k miles0
200k+ miles1

What the data shows

Among the 37 complaints that report mileage, the typical (median) problem appeared at about 120,000 miles. For electrical system specifically, the median reported mileage is about 120,000 miles (10 complaints with mileage).

Safety-related details: 28 complaints mention a crash; 33 complaints mention a fire; 42 injuries reported; 8 deaths reported. Its complaints are more severe on average than those of 88% of model years in our database.

Looking only at complaints filed within five years of the model year (so older and newer years are comparable), the 1994 ranks 2nd most-complained-about out of 8 model years of the Ford Aerostar with enough data (202 complaints in that window). It is also covered by 3 safety recall campaigns.

What owners wrote

A few complaints as filed, shortened and with personal details removed. The first ones are among the most serious reports for this model year; the rest are typical.

During vehicle accident vehicle went off road and rolled over several times resulting in three deaths, possible suspension stability failure.

Death

Design of safety belt system does not contain enough belts for occupants of vehicle, which could have contributed to the injuries or deaths during vehicle collision.

Death

Employee fatally injured in crash 06/05/00. Air bag did not deploy. Air bag sensor appears to have been replaced in march 2000, after coming on and blinking. Collision was with a fixed object at approximately 30-40 MPH, on left front corner of vehicle. Have there been similar failures reported? From the accident report it appeared that the driver lost control of the vehicle while it was raining.

June 2000 CrashDeath

Front coil springs snapped, had to replaced with reading spring works, they had to send the specks to chicago. My ford aero star 4 wheel drive & 4.0 v6 is not available from after market. The only option is to buy new or used ford springs which are made in china. The local ford dealer admits replacing coil & leaf springs on several models. Midas was so busy replacing ford springs, they could not set up an appointment to install springs even if I had the springs.

Reported at 120,000 miles, June 2006

Other model years of the Aerostar

Best and worst years for the Ford Aerostar