Vehicle Data Hub

1996 Ford Aerostar problems

The 1996 Ford Aerostar has 124 complaints on file with NHTSA. The largest share (19%) concerns brakes. After that come wheels (19%) and electrical system (10%).

At a glance

Complaints
124 filed with NHTSA
Most reported
Brakes 19% of complaints
Crashes and fires
13 and 4
Injuries and deaths
8 and 0
Typical mileage
124,000 miles 15 complaints with mileage

Source: NHTSA owner complaints

Where the complaints are

Share of this model year's complaints by the part of the car involved. One complaint can name more than one part, so the shares can add up to more than 100%.

  • Brakes 19%
  • Wheels 19%
  • Electrical system 10%
  • Steering 7%
  • Drivetrain & axles 6%
  • Air bags 6%
  • Latches & locks 5%
  • Transmission 5%
  • Tires 4%
  • Cruise control 3%

When problems show up

Complaints by mileage, 1996 Ford Aerostar Complaints by odometer reading in 20,000-mile steps. The median is about 124,000 miles. 0k to 20k miles: 0 complaints 20k to 40k miles: 0 complaints 40k to 60k miles: 1 complaints 60k to 80k miles: 0 complaints 80k to 100k miles: 4 complaints 100k to 120k miles: 2 complaints 120k to 140k miles: 2 complaints 140k to 160k miles: 2 complaints 160k to 180k miles: 1 complaints 180k to 200k miles: 0 complaints 200k+ miles: 3 complaints 040k80k120k160k200k miles Typical: 124,000 miles
Based on 15 complaints that include mileage. 7% were reported before 60,000 miles. The amber marker shows the median: half of these complaints happened before that mileage.
View the numbers
MileageComplaints
0k to 20k miles0
20k to 40k miles0
40k to 60k miles1
60k to 80k miles0
80k to 100k miles4
100k to 120k miles2
120k to 140k miles2
140k to 160k miles2
160k to 180k miles1
180k to 200k miles0
200k+ miles3

What the data shows

Among the 15 complaints that report mileage, the typical (median) problem appeared at about 124,000 miles.

Safety-related details: 13 complaints mention a crash; 4 complaints mention a fire; 8 injuries reported.

Looking only at complaints filed within five years of the model year (so older and newer years are comparable), the 1996 ranks 6th most-complained-about out of 8 model years of the Ford Aerostar with enough data (78 complaints in that window). It is also covered by 4 safety recall campaigns.

What owners wrote

A few complaints as filed, shortened and with personal details removed. The first ones are among the most serious reports for this model year; the rest are typical.

In a multiple car pile-up, with speeds between 35 and 50 MPH the driver's airbag in our van (vehicle number #3 of 4 involved) did not deploy. Our vehicle was damaged across the entire front and the entire back bumpers (grill, hatch...). My daughter was examined by a physician and missed some work. If the airbag had deployed she should have received some protection.

Reported at 140,000 miles, August 2004 CrashInjury

In an accident at 40-45MPH, 12:00 position, driver's side airbag did not deploy. ABS braking system had rear wheel lockup with 100 feet of skid marks.

March 1997 CrashInjury

I noticed a "pinhole" on my viper gt tires, contacted the dealer where I purchased them, they told me that they were not on a recall list but would replace them for a "difference" cost. I researched the internet and discovered that 1-2 years earlier cooper (the manufacturer) gad a recall on a similar issue. The DOT number of the tires that had on my van were as follows: 30 hy udn2802 - this tire had no noticable pinhiole 30 hy udn2401 - pinhole with visible wire threads visible 30 hy udn2402 - pinhole with visible…

Reported at 247,502 miles, August 2003

Dt*: the contact stated the front wheels on the vehicle cracked. This was noticed from a visual inspection by the contact. The manufacturer was alerted and stated the wheels cracked under stress from the vehicle.

Reported at 124,000 miles, March 2006

Other model years of the Aerostar

Best and worst years for the Ford Aerostar