Vehicle Data Hub

2004 Ford E-350 problems

NHTSA has received 70 complaints about the 2004 Ford E-350, and 27% of them involve fuel system. Next are engine (20%) and electrical system (7%).

At a glance

Complaints
70 filed with NHTSA
Most reported
Fuel system 27% of complaints
Crashes and fires
2 and 1
Injuries and deaths
39 and 2
Typical mileage
34,000 miles 52 complaints with mileage

Source: NHTSA owner complaints

Where the complaints are

Share of this model year's complaints by the part of the car involved. One complaint can name more than one part, so the shares can add up to more than 100%.

  • Fuel system 27%
  • Engine 20%
  • Electrical system 7%
  • Exhaust system 6%
  • Tires 6%
  • Drivetrain & axles 4%
  • Seat belts 4%
  • Body & structure 4%
  • Air bags 3%
  • Cruise control 3%

When problems show up

Complaints by mileage, 2004 Ford E-350 Complaints by odometer reading in 20,000-mile steps. The median is about 34,000 miles. 0k to 20k miles: 19 complaints 20k to 40k miles: 8 complaints 40k to 60k miles: 8 complaints 60k to 80k miles: 4 complaints 80k to 100k miles: 2 complaints 100k to 120k miles: 3 complaints 120k to 140k miles: 4 complaints 140k to 160k miles: 1 complaints 160k to 180k miles: 1 complaints 180k to 200k miles: 2 complaints 200k+ miles: 0 complaints 040k80k120k160k200k miles Typical: 34,000 miles
Based on 52 complaints that include mileage. 67% were reported before 60,000 miles. The amber marker shows the median: half of these complaints happened before that mileage.
View the numbers
MileageComplaints
0k to 20k miles19
20k to 40k miles8
40k to 60k miles8
60k to 80k miles4
80k to 100k miles2
100k to 120k miles3
120k to 140k miles4
140k to 160k miles1
160k to 180k miles1
180k to 200k miles2
200k+ miles0

What the data shows

Of the 52 complaints that include odometer readings, half describe a problem before roughly 34,000 miles. For fuel system specifically, the median reported mileage is about 52,000 miles (15 complaints with mileage).

Safety-related details: 2 complaints mention a crash; 1 complaint mentions a fire; 39 injuries reported; 2 deaths reported. Its complaints are more severe on average than those of 89% of model years in our database.

Looking only at complaints filed within five years of the model year (so older and newer years are comparable), the 2004 ranks 1st most-complained-about out of 19 model years of the Ford E-350 with enough data (59 complaints in that window). It is also covered by 9 safety recall campaigns.

What owners wrote

A few complaints as filed, shortened and with personal details removed. The first ones are among the most serious reports for this model year; the rest are typical.

I was a passenger in a 15 passenger van coming to transport me from the airport. It was a white ford club wagon (year unknown). We were going at 70 miles per hour on cruise control. The rear tire blew out and we began to swerve and then started to do 360 degree turns and then hit a guardrail and flipped 1.5 times. One person was killed and several more were injured severely. The front passenger had to have the jaws of life to remove her from the vehicle.

August 2008 CrashInjuryDeath

2004 ford wagon e350 with floor lowered by vantage mobility int. For handicap people. During stop and go driving like traffic jams while pulling a trailer the floor between front seats gets more than hot enough to burn your foot. Sliding door opener has broken 6 times leaving the door free to slide open and shut. I keep a bungy cord to tie it up but interior lights come on and off when using bungy cord. The original latch by ford was removed to install the door opener.

Reported at 20 miles, September 2005 Injury

Ford e-450 6.0l engine loses power, stalls, will not restart. Bayshore ford service (wilmington de) results in identified problems of defective exhaust back pressure sensors, throttle bodies and underhood wiring harness. This is a safety issue as vehicle stalls in traffic with passengers on board. These defects should be added to NHTSA recall # ) 05v270000.

Reported at 15,000 miles, June 2005

I have a ford e-350 super duty van that has had drivable problems since it was new. After many trips to dealerships I was told that there was no fix at this time and ford should come out with a fix in the future. The engine dies when hot at times causing hard braking and loss of steering. At 100699 miles, just 699 miles out of warranty the engine quite running when hot. If it sits for 6 or more hours it will restart and run for only 20 minutes.

Reported at 100,699 miles, September 2007

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