Vehicle Data Hub

2004 Ford Excursion problems

NHTSA has received 125 complaints about the 2004 Ford Excursion, and 23% of them involve engine. Next are electrical system (18%) and fuel system (10%).

At a glance

Complaints
125 filed with NHTSA
Most reported
Engine 23% of complaints
Crashes and fires
6 and 3
Injuries and deaths
7 and 0
Typical mileage
82,000 miles 100 complaints with mileage

Source: NHTSA owner complaints

Where the complaints are

Share of this model year's complaints by the part of the car involved. One complaint can name more than one part, so the shares can add up to more than 100%.

  • Engine 23%
  • Electrical system 18%
  • Fuel system 10%
  • Cruise control 7%
  • Brakes 5%
  • Tires 5%
  • Wipers, windshield & visibility 4%
  • Drivetrain & axles 3%
  • Air bags 2%
  • Exhaust system 2%

When problems show up

Complaints by mileage, 2004 Ford Excursion Complaints by odometer reading in 20,000-mile steps. The median is about 82,000 miles. 0k to 20k miles: 25 complaints 20k to 40k miles: 5 complaints 40k to 60k miles: 9 complaints 60k to 80k miles: 7 complaints 80k to 100k miles: 23 complaints 100k to 120k miles: 13 complaints 120k to 140k miles: 5 complaints 140k to 160k miles: 5 complaints 160k to 180k miles: 3 complaints 180k to 200k miles: 2 complaints 200k+ miles: 3 complaints 040k80k120k160k200k miles Typical: 82,000 miles
Based on 100 complaints that include mileage. 39% were reported before 60,000 miles. The amber marker shows the median: half of these complaints happened before that mileage.
View the numbers
MileageComplaints
0k to 20k miles25
20k to 40k miles5
40k to 60k miles9
60k to 80k miles7
80k to 100k miles23
100k to 120k miles13
120k to 140k miles5
140k to 160k miles5
160k to 180k miles3
180k to 200k miles2
200k+ miles3

What the data shows

Of the 100 complaints that include odometer readings, half describe a problem before roughly 82,000 miles. For engine specifically, the median reported mileage is about 74,000 miles (25 complaints with mileage).

Safety-related details: 6 complaints mention a crash; 3 complaints mention a fire; 7 injuries reported.

Looking only at complaints filed within five years of the model year (so older and newer years are comparable), the 2004 ranks 5th most-complained-about out of 6 model years of the Ford Excursion with enough data (73 complaints in that window). It is also covered by 2 safety recall campaigns.

What owners wrote

A few complaints as filed, shortened and with personal details removed. The first ones are among the most serious reports for this model year; the rest are typical.

Dt: vehicle was involved n an accident due to brake failure. The ABS went out. When opened the hood for investigation the master cyclinder separted from the brake booster cylinder. No lock on bolt and the nut sheared itself off. Called ford and left message. Had to put new transmission at 16,000 miles as well. Had 2 mechanics look at this and suggested ford should take notice.

Reported at 16,000 miles, May 2005 CrashInjury

Tl*the contact owns a 2004 ford excursion. The central locking mechanism does not work properly. When the contact places the vehicle in drive, the doors are automatically supposed to lock. This does not occur. He has to manually unlock the doors when inside the passenger compartment. He replaced all of the door modules, but the failure persists. The vehicle has not been taken to the dealer for inspection. The failure mileage was 103,000 and current mileage was 106,000.

Reported at 103,000 miles, October 2006

Tl* the contact owns a 2004 ford excursion. The contact was stopped at a light when the vehicle attempted to accelerate forward. The contact stated that the brakes were applied during the failure. The following day, the vehicle failed to start and was towed to an authorized dealer. The dealer advised him that the vehicle would need a new injection control pressure sensor and a fuel injection control module. The vehicle was not repaired.

Reported at 82,300 miles, December 2010

Other model years of the Excursion

Best and worst years for the Ford Excursion