Vehicle Data Hub

2005 Ford Excursion problems

NHTSA has received 84 complaints about the 2005 Ford Excursion, and 27% of them involve engine. Next are electrical system (24%) and fuel system (15%).

At a glance

Complaints
84 filed with NHTSA
Most reported
Engine 27% of complaints
Crashes and fires
2 and 1
Injuries and deaths
3 and 0
Typical mileage
87,000 miles 75 complaints with mileage

Source: NHTSA owner complaints

Where the complaints are

Share of this model year's complaints by the part of the car involved. One complaint can name more than one part, so the shares can add up to more than 100%.

  • Engine 27%
  • Electrical system 24%
  • Fuel system 15%
  • Steering 5%
  • Brakes 4%
  • Cruise control 4%
  • Drivetrain & axles 4%
  • Lighting 4%
  • Air bags 2%
  • Exhaust system 2%

When problems show up

Complaints by mileage, 2005 Ford Excursion Complaints by odometer reading in 20,000-mile steps. The median is about 87,000 miles. 0k to 20k miles: 6 complaints 20k to 40k miles: 2 complaints 40k to 60k miles: 9 complaints 60k to 80k miles: 16 complaints 80k to 100k miles: 16 complaints 100k to 120k miles: 10 complaints 120k to 140k miles: 6 complaints 140k to 160k miles: 5 complaints 160k to 180k miles: 2 complaints 180k to 200k miles: 2 complaints 200k+ miles: 1 complaints 040k80k120k160k200k miles Typical: 87,000 miles
Based on 75 complaints that include mileage. 23% were reported before 60,000 miles. The amber marker shows the median: half of these complaints happened before that mileage.
View the numbers
MileageComplaints
0k to 20k miles6
20k to 40k miles2
40k to 60k miles9
60k to 80k miles16
80k to 100k miles16
100k to 120k miles10
120k to 140k miles6
140k to 160k miles5
160k to 180k miles2
180k to 200k miles2
200k+ miles1

What the data shows

Of the 75 complaints that include odometer readings, half describe a problem before roughly 87,000 miles. For engine specifically, the median reported mileage is about 102,000 miles (22 complaints with mileage).

Safety-related details: 2 complaints mention a crash; 1 complaint mentions a fire; 3 injuries reported.

Looking only at complaints filed within five years of the model year (so older and newer years are comparable), the 2005 ranks 6th most-complained-about out of 6 model years of the Ford Excursion with enough data (44 complaints in that window). It is also covered by 2 safety recall campaigns.

What owners wrote

A few complaints as filed, shortened and with personal details removed. The first ones are among the most serious reports for this model year; the rest are typical.

I was involved in an accident in my 2005 ford excursion and the airbags did not deploy. A minivan pulled out from a stop sign and I hit her in the side. All of the van's airbags deployed but mine did not.

Reported at 132,000 miles, June 2010 CrashInjury

During a single vehicle accident due to losing control at, according to the police report, 65 MPH and running front-end first in to a rocky mountain bank then bouncing off said bank rotating the vehicle, again according to the accident report, roughly 120-degrees the factory airbag failed to deploy. Even with the seatbelt on my chest, sternum and ribs still managed to either be injured by the seatbelt (no visible seatbelt marks or trauma) or by impacting the steering wheel.

Reported at 84,000 miles, June 2017 CrashInjury

Tl* the contact owns 2005 ford excursion diesel. The contact stated that while driving 60 MPH, the vehicle began smoking and stalled. The contact attempted to restart the vehicle but to no avail. The vehicle was taken into a local repair shop and diagnosed as a faulty engine. The vehicle was repaired. In addition, the contact stated that every time the heater or air conditioner was activated, fumes would emit into the vehicle. The failure mileage was 176,000 and the current mileage was 179,000.

Reported at 176,000 miles, May 2010 Fire

My vehicle randomly experiences engine stalls while driving. It has stalled while traveling up to 40 MPH in traffic. When it stalls I lose power brakes and steering. I've had the vehicle at the dealer off and on for approximately two months and they are unable to fix the problem.

Reported at 87,000 miles, October 2009

Driving and then suddenly the 2005 ford excursion begins to stall, parked the ford, and than the engine would not start, stalled while I was driving on the freeway.

Reported at 61,500 miles, July 2010

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