Vehicle Data Hub

2002 Chevrolet Express problems

The 2002 Chevrolet Express has 78 complaints on file with NHTSA. The largest share (14%) concerns brakes. Next are electrical system (12%) and engine (10%).

At a glance

Complaints
78 filed with NHTSA
Most reported
Brakes 14% of complaints
Crashes and fires
0 and 4
Injuries and deaths
0 and 0
Typical mileage
35,000 miles 53 complaints with mileage

Source: NHTSA owner complaints

Where the complaints are

Share of this model year's complaints by the part of the car involved. One complaint can name more than one part, so the shares can add up to more than 100%.

  • Brakes 14%
  • Electrical system 12%
  • Engine 10%
  • Body & structure 10%
  • Tires 9%
  • Drivetrain & axles 8%
  • Fuel system 8%
  • Lighting 8%
  • Steering 5%
  • Suspension 5%

When problems show up

Complaints by mileage, 2002 Chevrolet Express Complaints by odometer reading in 20,000-mile steps. The median is about 35,000 miles. 0k to 20k miles: 17 complaints 20k to 40k miles: 13 complaints 40k to 60k miles: 9 complaints 60k to 80k miles: 6 complaints 80k to 100k miles: 0 complaints 100k to 120k miles: 3 complaints 120k to 140k miles: 4 complaints 140k to 160k miles: 0 complaints 160k to 180k miles: 0 complaints 180k to 200k miles: 0 complaints 200k+ miles: 1 complaints 040k80k120k160k200k miles Typical: 35,000 miles
Based on 53 complaints that include mileage. 74% were reported before 60,000 miles. The amber marker shows the median: half of these complaints happened before that mileage.
View the numbers
MileageComplaints
0k to 20k miles17
20k to 40k miles13
40k to 60k miles9
60k to 80k miles6
80k to 100k miles0
100k to 120k miles3
120k to 140k miles4
140k to 160k miles0
160k to 180k miles0
180k to 200k miles0
200k+ miles1

What the data shows

Of the 53 complaints that include odometer readings, half describe a problem before roughly 35,000 miles.

Safety-related details: 4 complaints mention a fire.

Looking only at complaints filed within five years of the model year (so older and newer years are comparable), the 2002 ranks 2nd most-complained-about out of 11 model years of the Chevrolet Express with enough data (67 complaints in that window).

What owners wrote

A few complaints as filed, shortened and with personal details removed. The first ones are among the most serious reports for this model year; the rest are typical.

2002 chevrolet express van with explorer conversion - burst into flames while in our driveway (engine off). Extensive fire damage to drivers side. Extensive smoke damage to interior. Fire marshall states smoke pattern indicated fire origonated a bottom of driver's door - light or wiring. Of note, a "recall notice" arrived at our home in the mail for the running board light wiring harness on 2/5/03 which was "dated" 1/23/03.

Reported at 11,500 miles, February 2003 Fire

Vehicle would not start. Went inside to call tow truck to have it towed to mechanic. Turned around and it was on fire. Vehicle was not running;parked.

Reported at 45,000 miles, February 2005 Fire

Since the 2002 chevrolet 1/2 ton custom van was purchased it has given me brake problems. First was the rotors which was settled in court, general motors customer satisfaction program! The brakes have failed about 4 times, 3 times with me and once with my son. The steering also goes hard. The van was taken to the chevrolet dealership to be repaired. They claimed nothing was wrong and to take it back.

Reported at 35,000 miles, September 2005

When I came outside the glass was broken and had been thrown to the outside of the vehicle. The vehicle had been driven the day before and was fine. It was parked in the shade and away from anything which could have hit it. It was locked and not touched in any way. The broken fragments were on the ground below the glass frame area. It is the same type of glass that I saw in the story on the news yesterday about the sun roofs that break. When I saw the story I knew this had to be the explanation.

Reported at 130,000 miles, July 2015

Other model years of the Express

Best and worst years for the Chevrolet Express