Vehicle Data Hub

2003 Chevrolet Express problems

The 2003 Chevrolet Express has 76 complaints on file with NHTSA. The largest share (16%) concerns fuel system. Next are brakes (14%) and electrical system (13%).

At a glance

Complaints
76 filed with NHTSA
Most reported
Fuel system 16% of complaints
Crashes and fires
2 and 7
Injuries and deaths
1 and 0
Typical mileage
43,000 miles 53 complaints with mileage

Source: NHTSA owner complaints

Where the complaints are

Share of this model year's complaints by the part of the car involved. One complaint can name more than one part, so the shares can add up to more than 100%.

  • Fuel system 16%
  • Brakes 14%
  • Electrical system 13%
  • Engine 7%
  • Body & structure 7%
  • Air bags 5%
  • Drivetrain & axles 5%
  • Seat belts 5%
  • Steering 5%
  • Cruise control 4%

When problems show up

Complaints by mileage, 2003 Chevrolet Express Complaints by odometer reading in 20,000-mile steps. The median is about 43,000 miles. 0k to 20k miles: 18 complaints 20k to 40k miles: 7 complaints 40k to 60k miles: 6 complaints 60k to 80k miles: 7 complaints 80k to 100k miles: 2 complaints 100k to 120k miles: 2 complaints 120k to 140k miles: 3 complaints 140k to 160k miles: 1 complaints 160k to 180k miles: 0 complaints 180k to 200k miles: 2 complaints 200k+ miles: 5 complaints 040k80k120k160k200k miles Typical: 43,000 miles
Based on 53 complaints that include mileage. 58% were reported before 60,000 miles. The amber marker shows the median: half of these complaints happened before that mileage.
View the numbers
MileageComplaints
0k to 20k miles18
20k to 40k miles7
40k to 60k miles6
60k to 80k miles7
80k to 100k miles2
100k to 120k miles2
120k to 140k miles3
140k to 160k miles1
160k to 180k miles0
180k to 200k miles2
200k+ miles5

What the data shows

Of the 53 complaints that include odometer readings, half describe a problem before roughly 43,000 miles.

Safety-related details: 2 complaints mention a crash; 7 complaints mention a fire; 1 injury reported.

Looking only at complaints filed within five years of the model year (so older and newer years are comparable), the 2003 ranks 4th most-complained-about out of 11 model years of the Chevrolet Express with enough data (47 complaints in that window). It is also covered by 10 safety recall campaigns.

What owners wrote

A few complaints as filed, shortened and with personal details removed. The first ones are among the most serious reports for this model year; the rest are typical.

Fire that originated in the right rear back door factory wiring where arcing and electrical faulting were present, specifically the wiring traveling to the lock motor, where a short to ground occurred and ignited wiring insulation into open flame.

Reported at 3,000 miles, February 2003 Fire

Cosnumer stated vehicle was parked over night when it suddenly caught on fire. Fire department stated it was an electrical fire.

Fire

Consumer was awakened by a horn blasting in the driveway of residence. After a few minutes consumer heard a loud explosion. When the consumer arrived at the front door, vehicle was in flames. Engine was totally consumed by the fire. The fire department arrived, and informed the consumer that faulty wiring caused the fire. *nlm

Reported at 1,700 miles, August 2003 Fire

Dt: the consumer stated that while driving at 50-60 MPH 2003 chevrolet express stalled. The vehicle sat for about a minute, then it restarted. There were no lights that came on the dashboard. This happened with no warning. The dealership has not been contacted as of now. The manufacturer has not been called. The consumer was going to contact the dealer so they could examine the van. The vehicle was taken to the dealer but they found nothing wrong with the vehicle.

Reported at 7,260 miles, September 2005

Tl* the contact owns a 2003 chevrolet express. The contact stated that the seat belt buckle assembly broke. The vehicle was taken to the dealer who stated that the seat belt was working up to specifications. The dealer stated that there was a recall NHTSA campaign id number: 03v050000 component: seat belts:front:buckle assembly. But the vehicle was not included in the recall. The vehicle was not repaired.

Reported at 65,000 miles, December 2011

Other model years of the Express

Best and worst years for the Chevrolet Express