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1991 Ford F-250 problems

NHTSA has received 145 complaints about the 1991 Ford F-250, and 23% of them involve brakes. After that come fuel system (22%) and electrical system (12%).

At a glance

Complaints
145 filed with NHTSA
Most reported
Brakes 23% of complaints
Crashes and fires
5 and 9
Injuries and deaths
4 and 0
Typical mileage
94,000 miles 17 complaints with mileage

Source: NHTSA owner complaints

Where the complaints are

Share of this model year's complaints by the part of the car involved. One complaint can name more than one part, so the shares can add up to more than 100%.

When problems show up

Complaints by mileage, 1991 Ford F-250 Complaints by odometer reading in 20,000-mile steps. The median is about 94,000 miles. 0k to 20k miles: 1 complaints 20k to 40k miles: 2 complaints 40k to 60k miles: 3 complaints 60k to 80k miles: 0 complaints 80k to 100k miles: 3 complaints 100k to 120k miles: 3 complaints 120k to 140k miles: 1 complaints 140k to 160k miles: 2 complaints 160k to 180k miles: 1 complaints 180k to 200k miles: 1 complaints 200k+ miles: 0 complaints 040k80k120k160k200k miles Typical: 94,000 miles
Based on 17 complaints that include mileage. 35% were reported before 60,000 miles. The amber marker shows the median: half of these complaints happened before that mileage.
View the numbers
MileageComplaints
0k to 20k miles1
20k to 40k miles2
40k to 60k miles3
60k to 80k miles0
80k to 100k miles3
100k to 120k miles3
120k to 140k miles1
140k to 160k miles2
160k to 180k miles1
180k to 200k miles1
200k+ miles0

What the data shows

Among the 17 complaints that report mileage, the typical (median) problem appeared at about 94,000 miles.

Safety-related details: 5 complaints mention a crash; 9 complaints mention a fire; 4 injuries reported.

Looking only at complaints filed within five years of the model year (so older and newer years are comparable), the 1991 ranks 19th most-complained-about out of 25 model years of the Ford F-250 with enough data (54 complaints in that window). It is also covered by 5 safety recall campaigns.

What owners wrote

A few complaints as filed, shortened and with personal details removed. The first ones are among the most serious reports for this model year; the rest are typical.

Front ABS brakes; upon application, brake pedal goes to the floor, dealership unable to duplicate failure to determine corrective action. Tihis failure is not consistent. Consumer stated dealer replaced the master cylinder but did not resolve the problem.

January 1997 CrashInjury

Brake system malfunctioned due to the design of the brakes. Vehicle had no braking ability at all, which caused a crash.

June 1999 Injury

Malfunctioning of fuel switching system, causing fuel spillage, resulting in a fire prior to/after recall repairs (93v-125).

April 1995 Fire

Tl* the contact owns a 1991 ford f-250. The contact stated that after refueling the vehicle, gasoline would overflow from the rear fuel tank into the front fuel tank, causing spillage. The contact believed that the fuel pump was defective. The vehicle was taken to the dealer who advised that the vehicle was not included in NHTSA campaign id number: 93v125000 (fuel system, gasoline: storage: tank assembly). The dealer advised that the entire fuel tank would need replacing.

Reported at 150,000 miles, August 2011

Tl* the contact owns a 1991 ford f-250. After the vehicle was parked, the contact noticed a strong fuel odor from the side of the vehicle. The contact noticed fuel pouring out of the opening of the tank that spilled onto the street and underneath another vehicle. The dealer stated that the fuel check valve in the pump unit was damaged, which caused the fuel to travel from one tank to the other and overflow. The vehicle was not repaired. The manufacturer was not informed of the failure.

Reported at 137,000 miles, May 2015

Other model years of the F-250

Best and worst years for the Ford F-250