Vehicle Data Hub

2021 Ford F-350 SD problems

NHTSA has received 132 complaints about the 2021 Ford F-350 SD, and 30% of them involve fuel system. Next are engine (12%) and electrical system (10%).

At a glance

Complaints
132 filed with NHTSA
Most reported
Fuel system 30% of complaints
Crashes and fires
2 and 6
Injuries and deaths
5 and 0
Typical mileage
72,000 miles 44 complaints with mileage

Source: NHTSA owner complaints

Where the complaints are

Share of this model year's complaints by the part of the car involved. One complaint can name more than one part, so the shares can add up to more than 100%.

  • Fuel system 30%
  • Engine 12%
  • Electrical system 10%
  • Drivetrain & axles 8%
  • Wipers, windshield & visibility 6%
  • Backover prevention 4%
  • Suspension 4%
  • Brakes 3%
  • Latches & locks 3%
  • Steering 3%

When problems show up

Complaints by mileage, 2021 Ford F-350 SD Complaints by odometer reading in 20,000-mile steps. The median is about 72,000 miles. 0k to 20k miles: 7 complaints 20k to 40k miles: 9 complaints 40k to 60k miles: 6 complaints 60k to 80k miles: 0 complaints 80k to 100k miles: 5 complaints 100k to 120k miles: 6 complaints 120k to 140k miles: 6 complaints 140k to 160k miles: 0 complaints 160k to 180k miles: 0 complaints 180k to 200k miles: 3 complaints 200k+ miles: 2 complaints 040k80k120k160k200k miles Typical: 72,000 miles
Based on 44 complaints that include mileage. 50% were reported before 60,000 miles. The amber marker shows the median: half of these complaints happened before that mileage.
View the numbers
MileageComplaints
0k to 20k miles7
20k to 40k miles9
40k to 60k miles6
60k to 80k miles0
80k to 100k miles5
100k to 120k miles6
120k to 140k miles6
140k to 160k miles0
160k to 180k miles0
180k to 200k miles3
200k+ miles2

What the data shows

Of the 44 complaints that include odometer readings, half describe a problem before roughly 72,000 miles. For fuel system specifically, the median reported mileage is about 112,000 miles (17 complaints with mileage).

Safety-related details: 2 complaints mention a crash; 6 complaints mention a fire; 5 injuries reported.

Looking only at complaints filed within five years of the model year (so older and newer years are comparable), the 2021 ranks 10th most-complained-about out of 24 model years of the Ford F-350 SD with enough data (132 complaints in that window). It is also covered by 14 safety recall campaigns.

What owners wrote

A few complaints as filed, shortened and with personal details removed. The first ones are among the most serious reports for this model year; the rest are typical.

The cable connecting the engine block heater caught on fire near the plug. My right hand, thumb and index finger were burned while disconnecting the cable. I was able to stop fire from consuming the vehicle. How ever cable is burned near the 3 pronged connector.

December 2022 FireInjury

The contact owns a 2021 Ford F-350 towing a boat. The contact stated while driving 60 mph, applied the brakes however crashed head-on with a 2015 Toyota Scion. The contact stated the rear seats failed to lockdown. The contact had the tools under the seat and was released into the vehicle during the crash. The air bags deployed. The passenger sustained broken ribs, right ankle sprain or fractured, and the seatbelt bruised the chest.

Reported at 6,600 miles, January 2022 CrashInjury

The contact owns a 2021 Ford F-350. The contact received notification of NHTSA Campaign Number: 24V957000 (Fuel System, Diesel). The contact stated while driving 30 MPH, the vehicle hesitated and stalled. The contact stated that an unknown warning light was illuminated. The vehicle was not able to restart. The vehicle was towed to a dealer where it was diagnosed and determined that the high-pressure fuel pump had failed and sent shards throughout the fuel system, and the fuel system needed to be replaced.

Reported at 106,000 miles, March 2025

The contact owns a 2021 Ford F-350 Commercial Vehicle. The contact received notification of NHTSA Campaign Number: 24V957000(Fuel System, Diesel); however, the part to do the recall repair was not yet available. The contact stated that the vehicle had failed to start. The vehicle was towed to an independent mechanic, where it was diagnosed that the fuel pump had failed and needed to be replaced. The vehicle was not repaired.

Reported at 100,000 miles, July 2025

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