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1991 Ford F-150 problems

The 1991 Ford F-150 has 357 complaints on file with NHTSA. The largest share (46%) concerns fuel system. After that come electrical system (17%) and brakes (8%).

At a glance

Complaints
357 filed with NHTSA
Most reported
Fuel system 46% of complaints
Crashes and fires
12 and 52
Injuries and deaths
8 and 0
Typical mileage
110,000 miles 45 complaints with mileage

Source: NHTSA owner complaints

Where the complaints are

Share of this model year's complaints by the part of the car involved. One complaint can name more than one part, so the shares can add up to more than 100%.

When problems show up

Complaints by mileage, 1991 Ford F-150 Complaints by odometer reading in 20,000-mile steps. The median is about 110,000 miles. 0k to 20k miles: 0 complaints 20k to 40k miles: 2 complaints 40k to 60k miles: 1 complaints 60k to 80k miles: 6 complaints 80k to 100k miles: 9 complaints 100k to 120k miles: 7 complaints 120k to 140k miles: 6 complaints 140k to 160k miles: 6 complaints 160k to 180k miles: 5 complaints 180k to 200k miles: 1 complaints 200k+ miles: 2 complaints 040k80k120k160k200k miles Typical: 110,000 miles
Based on 45 complaints that include mileage. 7% were reported before 60,000 miles. The amber marker shows the median: half of these complaints happened before that mileage.
View the numbers
MileageComplaints
0k to 20k miles0
20k to 40k miles2
40k to 60k miles1
60k to 80k miles6
80k to 100k miles9
100k to 120k miles7
120k to 140k miles6
140k to 160k miles6
160k to 180k miles5
180k to 200k miles1
200k+ miles2

What the data shows

Among the 45 complaints that report mileage, the typical (median) problem appeared at about 110,000 miles. For fuel system specifically, the median reported mileage is about 110,000 miles (32 complaints with mileage).

Safety-related details: 12 complaints mention a crash; 52 complaints mention a fire; 8 injuries reported.

Looking only at complaints filed within five years of the model year (so older and newer years are comparable), the 1991 ranks 35th most-complained-about out of 36 model years of the Ford F-150 with enough data (132 complaints in that window). It is also covered by 3 safety recall campaigns.

What owners wrote

A few complaints as filed, shortened and with personal details removed. The first ones are among the most serious reports for this model year; the rest are typical.

Caught fire under the truck because of fuel leakage in the gas tank. Consumer states fuel came out of the fill spot on the truck and caught fire. *slc

August 1996 FireInjury

Was going 10MPH and started to turn around a corner when vehicle failed to comply. Steering became free wheeling, vehicle kept straight. Plowed into a front porch, became lodged under the port. Passenger was injured and hospitalized. Also, driver suffered injuries, but had emergency room treatmentand was released. Vehicle was totaled.

May 2001 CrashInjury

Upon being rearended, driver's bench seatback latch failed, falling back, allowing her head to strike rear window. Please describe details. Consumer states has not had an accident and doesnot own this vehicle.

November 1996 CrashInjury

1991 ford f150 developed problems with the fuel tank leaking. Fuel in the tank was leaking into the front tank causing the front tank to overflow. The manufacturer indicated there was a recall on this part but the consumer stated he never received a recall notice. The recall was only good for up to 150000 mile and the consumer's vehicle had 152299. The consumer feels there shouldn't be a limit on safety issues.

Reported at 152,299 miles, April 2005

Tl* the contact owns a 1991 ford f-150. The contact stated that the fuel pump assembly caused a portion of the unused fuel from one tank to be returned to the second tank. When the failure occurred, the capacity of the second tank was exceeded and would cause fuel spillage. The contact believed that the vehicle was exhibiting the exact same failure indicated in NHTSA campaign number: 93v125000. (fuel system, gasoline). The manufacturer was made aware of the failure.

Reported at 96,000 miles, May 2013

Other model years of the F-150

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