Vehicle Data Hub

2002 Ford Expedition problems

The 2002 Ford Expedition has 415 complaints on file with NHTSA. The largest share (29%) concerns engine. After that come cruise control (14%) and electrical system (11%).

At a glance

Complaints
415 filed with NHTSA
Most reported
Engine 29% of complaints
Crashes and fires
25 and 87
Injuries and deaths
36 and 4
Typical mileage
84,000 miles 318 complaints with mileage

Source: NHTSA owner complaints

Where the complaints are

Share of this model year's complaints by the part of the car involved. One complaint can name more than one part, so the shares can add up to more than 100%.

When problems show up

Complaints by mileage, 2002 Ford Expedition Complaints by odometer reading in 20,000-mile steps. The median is about 84,000 miles. 0k to 20k miles: 16 complaints 20k to 40k miles: 44 complaints 40k to 60k miles: 42 complaints 60k to 80k miles: 47 complaints 80k to 100k miles: 43 complaints 100k to 120k miles: 38 complaints 120k to 140k miles: 28 complaints 140k to 160k miles: 26 complaints 160k to 180k miles: 17 complaints 180k to 200k miles: 10 complaints 200k+ miles: 7 complaints 040k80k120k160k200k miles Typical: 84,000 miles
Based on 318 complaints that include mileage. 32% were reported before 60,000 miles. The amber marker shows the median: half of these complaints happened before that mileage.
View the numbers
MileageComplaints
0k to 20k miles16
20k to 40k miles44
40k to 60k miles42
60k to 80k miles47
80k to 100k miles43
100k to 120k miles38
120k to 140k miles28
140k to 160k miles26
160k to 180k miles17
180k to 200k miles10
200k+ miles7

What the data shows

Among the 318 complaints that report mileage, the typical (median) problem appeared at about 84,000 miles. For engine specifically, the median reported mileage is about 105,000 miles (111 complaints with mileage).

Safety-related details: 25 complaints mention a crash; 87 complaints mention a fire; 36 injuries reported; 4 deaths reported. Its complaints are more severe on average than those of 95% of model years in our database.

Looking only at complaints filed within five years of the model year (so older and newer years are comparable), the 2002 ranks 13th most-complained-about out of 29 model years of the Ford Expedition with enough data (201 complaints in that window). It is also covered by 2 safety recall campaigns.

What owners wrote

A few complaints as filed, shortened and with personal details removed. The first ones are among the most serious reports for this model year; the rest are typical.

I rear ended a truck at about 35-40 MPH and neither air bag deployed. My vehicle is at planet ford here in texas and they told me last week they was going to investigate why they did not deploy. Today they told me that it has to be a direct hit and with $9,000.00 and the whole front folding on impact I consider that a direct hit. They totaled the vehicle I hit.

November 2003 CrashFireInjury

After hitting black ice, the vehicle slid to the left across the road, hit a tree head on and the front air bags did not deploy. (the consumer no longer owns the vehicle)

December 2004 CrashInjury

We were rear ended while sitting at a redlight. The impact was hard enough to launch the 6000 lb expedition 20-30 feet into the intersection. 2 out of 5 seat belts opened up and those 2 occupants went flying around in the car. Thank god it was not a head on collision. I never retested or checked the seatbelts and the vehicle was totaled and sent to a salvage yard in nc by travelers insurance. Injuries were whip lash, strained necks and cervical compression and concussions.

Reported at 162,632 miles, November 2011 CrashInjury

Tl* the contact owns a 2002 ford expedition. The contact stated that while inspecting the vehicle, he noticed that the fuel tank straps were fraying and coming apart, but the failure was not due to corrosion. An authorized dealer was notified and they stated that the 2002 ford expedition was not included in the recall associated with NHTSA campaign id number 11v385000 (fuel system, gasoline: storage: tank assembly: mounting). The vehicle had not been repaired. The failure and the current mileages were 70,328.

Reported at 70,328 miles, July 2011

During inspection it was noticed that the upper and lower rear control arms were rusted through and unsafe. Had them replaced including the rusted through shocks. Hood and roof paint shows serious paint peeling and bubbling.

Reported at 85,000 miles, January 2013

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